SENIOR AUTOMATION ENGINEER
Stanley Electric U.S. Co. Inc.
Senior Automation Engineer (Automotive)Stanley Electric U.S. is seeking an experienced Automation Engineer with a minimum of 5 years of automation experience in a high-volume production environment.About Us:Stanley Electric US is a full-service, tier one supplier to Honda, specializing in the design and production of lighting equipment, accessories, and electronic components. Our London, Ohio facility houses lighting and mold design, construction, production engineering, and dedicated associates in our Quality, Assembly, Sales, and Customer Service departments. At Stanley, we blaze our own trail to a brilliant future by daring to outshine light.How You Will Outshine:Delivering reliable automation solutions that improve safety, quality, and productivity.Reducing manufacturing costs through innovative automation.Partnering effectively with production, maintenance, and suppliers.Using data to drive continuous improvement.Staying current with emerging automation technologies and best practices.What You Will Be Doing:Automation System DesignDesign and develop automation systems for manufacturing processes.Evaluate opportunities for automation to reduce labor and improve efficiency.Specify automation equipment, robotics, vision systems, sensors, and controls.Develop equipment and fixture specifications as well as statements of work for suppliers.Robotics & Motion ControlProgram and troubleshoot industrial robots (Fanuc, ABB, Yaskawa, etc.).Optimize robotic cycle times.Integrate end-of-arm tooling and automated material handling.PLC & Controls EngineeringDevelop and troubleshoot PLC programs.Configure HMI interfaces.Design electrical control systems.Integrate servo systems and motion controls.Typical platforms:Allen BradleySiemensMitsubishiOmronVision SystemsImplement machine vision systems for:Part presenceOrientationDefect detectionMeasurementBarcode/Data Matrix verificationTypical systems:CognexKeyenceProcess ImprovementReduce cycle time.Improve Overall Equipment Effectiveness (OEE).Eliminate waste using Lean Manufacturing principles.Reduce manual operations through automation.Improve ergonomics.Equipment InstallationManage and participate in equipment installation.Coordinate machine acceptance (FAT/SAT).Support production startup across a 3-shift operation.Validate process capability.TroubleshootingSupport production and Maintenance during equipment failures.Root cause analysis of automation issues.Implement permanent corrective actions.Improve equipment reliability.Continuous ImprovementLead automation kaizen events.Support cost reduction projects.Improve machine uptime.Standardize automation across facilities.SafetyEnsure equipment complies with:OSHANFPA 79ANSICompany safety standardsPerform machine risk assessments.Implement safety PLCs and guarding.Typical ProjectsRobotic assembly cellsAutomated inspection systemsVision-guided roboticsConveyor automationAutomated packaging systemsAutomated material handling (AMRs/AGVs)Lights-out manufacturingDigital manufacturing initiativesPredictive maintenance systemsSmart factory (Industry 4.0) implementationKey Performance Indicators (KPIs)KPI - TargetEquipment Uptime - >98%OEE Improvement - +5% annuallyCycle Time Reduction - 10–20%Labor Savings - Meet annual targetsAutomation ROI - <24 monthsEquipment Start-Up - On-timeSafety Incidents - ZeroProduction Downtime - Continuous reductionProject Completion - On schedule and within budgetScrap Reduction - Annual improvementHow You Will Be Rewarded:Medical, Dental, Vision and Life Insurance401K Retirement Savings with Company MatchHow You Will Qualify:Bachelor's Degree in one of the following fields:Electrical EngineeringMechanical EngineeringMechatronics EngineeringAutomation EngineeringIndustrial Engineering5–10 years as an Engineer in manufacturing automationAutomotive manufacturing experienceHigh-volume production experienceRequired Technical SkillsPLC ProgrammingHMI DevelopmentIndustrial RoboticsServo SystemsPneumaticsHydraulicsElectrical ControlsMachine VisionAutoCAD ElectricalRoot Cause AnalysisPreferred Technical SkillsFANUC RoboticsCognex VisionKeyence VisionRockwell Studio 5000Siemens TIA PortalEthernet/IPProfinetOPC-UASQL databasesPython or C# scriptingMES integrationCore CompetenciesProblem SolvingProject ManagementAnalytical ThinkingContinuous ImprovementCommunicationTeamworkLeadershipInnovationAttention to DetailCustomer FocusWorking Conditions:Manufacturing environmentOccasional lifting up to 30 lbsDomestic and international travel (up to 20%)Off-shift support during equipment installations and launchesHazards:Exposure
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