Lead Control System Engineer
$98k - $120kMilitary Spouse Corporate Career Network
ICS Online. (ICS) is an industry leader in the manufacturing of custom Industrial Control panels and factory automation systems. ICS works with both end users and leading original equipment manufacturers in a variety of industries. These industries include but are not limited to water and wastewater treatment energy generation and storage semiconductor food and beverage processing and packaging and factory automation. ICS is part of Cleanwater1 and through its various operating subsidiaries is one of the most dynamic and fastest growing companies in the water infrastructure market.
ICS is seeking an experienced Controls Engineer with strong SCADA and PLC expertise to join our engineering team. This is a full-time role supporting the design development and implementation of industrial automation and SCADA systems. The ideal candidate is technically strong hands-on and collaborative with experience working across the full lifecycle of automation projects. Essential Job Functions- Define functional requirements through client workshops site assessments and documentation analysis.
- Develop detailed system designs control strategies and integration architectures for industrial automation and SCADA systems.
- Program configure test and troubleshoot PLC systems using IEC 61131-3 programming languages including Ladder Logic Function Block Diagram (FBD) and Structured Text (ST).
- Program configure test and troubleshoot SCADA (Ignition) systems including integration with PLCs HMIs databases and third-party equipment.
- Install and configure Ignition SCADA including architecture design licensing scripting reporting alarm management historian functions and database transactions.
- Design configure and implement Human Machine Interface (HMI) solutions and operator interfaces for a variety of industrial applications.
- Develop and maintain templates User Defined Types (UDTs) reusable code libraries and standardized automation objects.
- Design and implement turnkey industrial control systems utilizing PLCs HMIs SCADA platforms Remote I/O and Distributed I/O architectures.
- Integrate new equipment instrumentation and control devices into existing customer SCADA PLC and automation systems.
- Configure and support server-client architectures redundant systems SQL databases reporting solutions recipe management systems and distributed control environments.
- Perform code development testing validation and documentation for automation and control systems.
- Coordinate and execute Factory Acceptance Testing (FAT) Site Acceptance Testing (SAT) and User Acceptance Testing (UAT).
- Troubleshoot and configure industrial communication networks and protocols including Ethernet/IP Modbus TCP/RTU OPC-UA serial communications and other industrial networking technologies.
- Configure and support industrial networking infrastructure including managed switches VLANs Network Address Translation (NAT) virtual networks and secure remote connectivity solutions.
- Integrate field devices and serial communication equipment including barcode readers printers instrumentation and RS-232/RS-485 communication networks.
- Design configure and support remote access and telemetry solutions using Ethernet industrial radios wireless Ethernet cellular modems VPNs and other remote communication technologies.
- Support system commissioning startup troubleshooting and post-installation performance optimization.
- Collaborate with cross-functional teams vendors and clients to ensure successful project execution and delivery.
- Maintain flexibility to contribute across all phases of automation controls and SCADA system development implementation and support.
- Bachelors degree (4-year) in Electrical Engineering Mechanical Engineering Computer Engineering or Chemical Engineering
- 58 years of experience in industrial automation and controls engineering
- Hands-on experience with ControlLogix and CompactLogix PLCs as well as Ignition SCADA (including Perspective and Vision modules) and MES systems such as Rockwell/Allen-Bradley and Siemens
- Experience with Ignition platform including installation configuration system architecture licensing scripting (Python) reporting and database transactions
- Strong knowledge of communication protocols including OPC (UA & DA) TCP/IP UDP and XML
- Experience developing and troubleshooting templates and User Defined Types (UDTs)
- Experience working within server-client architectures and distributed systems
- Proven ability in code development testing and system validation
- Industrial networking experience including Modbus TCP Ethernet/IP and TCP/IP
- Strong troubleshooting analytical and problem-solving skills
- Masters degree in a relevant engineering discipline
- Experience in water/wastewater or industrial process environments
- Strong background in MES integrations
- Advanced troubleshooting across SCADA PLCs and network systems
- Experience working in full lifecycle automation project environments
- Regularly required to stand walk sit reach with hands and arms climb or balance stoop or kneel talk and hear and use fingers and hands to feel objects tools or controls.
- Ability to perform work in a standing stooping sitting or bending position for extended periods of time.
- Must have manual dexterity to operate the equipment and tools required for this position.
- Must be able to quickly respond (with hand finger or foot) to a signal (sound light picture) when it responds.
- Specific vision abilities required by this job include close vision and ability to adjust focus.
- Ability to lift and/or move up to 40 lbs.
- Ability to look at computer monitors for much of the workday.
- Approximately 60% Office.
- Approximately 40% Light Industrial - May be exposed to areas of high noise levels hazardous propellantschemicalsand industrial facilities. AppropriatePPE andtraining will be provided for all conditions.
Pay Range: $98000 - $120000 per hour
Required Experience:
IC
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