Electrical & Mechanical Maintenance Technician

Electrical & Mechanical Technician

The Electrical & Mechanical Technician is responsible for maintaining, troubleshooting, and improving automated production equipment and electrical systems throughout the facility. They will also play a key role in maximizing equipment reliability, minimizing downtime, and driving operational efficiencies through automation and process improvements.

Key Responsibilities

• Troubleshoot, repair, and maintain automated manufacturing equipment and production systems.
• Diagnose electrical, mechanical, pneumatic, and hydraulic issues affecting production equipment.
• Maintain and troubleshooting PLC-controlled machinery and industrial automation systems.
• Perform preventive, predictive, and corrective maintenance activities on production equipment.
• Support the installation, startup, and commissioning of new automated equipment and technologies.
• Monitor equipment performance and identify opportunities for automation and process improvements.
• Program and troubleshoot Variable Frequency Drives (VFDs), sensors, motor controls, and HMI systems.
• Assist in developing and implementing continuous improvement projects focused on productivity, quality, safety, and cost reduction.
• Perform root cause analysis to identify recurring equipment failures and implement permanent corrective actions.
• Collaborate with Production and Maintenance teams to improve equipment reliability and production efficiency.
• Interpret electrical schematics, wiring diagrams, mechanical drawings, and technical documentation.
• Ensure compliance with all safety procedures, including Lockout/Tagout (LOTO) and OSHA standards.
• Utilize maintenance software and documentation systems to record maintenance activities and equipment performance.
• Support equipment upgrades, modernization efforts, and automation initiatives across the facility.

Education

• High school diploma or GED required.
• Associate degree or technical certification in Mechatronics, Industrial Automation, Electrical Technology, Industrial Maintenance, or a related field preferred.
• Minimum of three years of experience in industrial maintenance, automation, or electrical troubleshooting within a manufacturing environment.
• Strong understanding of industrial automation systems and manufacturing equipment.

Skills

• Programmable Logic Controllers (PLCs)
• Human Machine Interfaces (HMIs)
• Industrial automation systems
• Variable Frequency Drives (VFDs)
• Servo motors and motor controls
• Industrial electrical systems (120V, 240V, and 480V)
• Pneumatic and hydraulic systems
• Electrical troubleshooting and diagnostics
• Mechanical maintenance and repair
• Industrial networking and communication protocols
• Robotics and machine automation (preferred)
• Sensors and vision systems (preferred)
• Computerized Maintenance Management Systems (CMMS)

Special Knowledge

• Experience working in highly automated manufacturing environments.
• Experience with PLC troubleshooting and basic programming.
• Knowledge of Industry 4.0 technologies and smart manufacturing concepts.
• Experience supporting capital projects and equipment installations.
• Familiarity with Lean Manufacturing and Continuous Improvement methodologies.
• Experience with data-driven maintenance practices and predictive maintenance technologies.

Physical Requirements

• Ability to lift up to 50 pounds.
• Ability to stand, bend, climb ladders, and work in confined spaces when necessary.
• Ability to safely work around moving machinery and industrial equipment.
• Ability to wear all required personal protective equipment.