AUTOMATION AND QUALITY MANAGER
Align Production Systems
Job Description
Job Description
POSITION OVERVIEW
The Automation Controls & Quality Manager is a combined technical and quality leadership role responsible for directing a team of Automation Controls Engineers while setting and enforcing engineering technical and quality standards across the organization. This role bridges hands-on automation and controls engineering leadership with ownership of design release standards, build quality, and field acceptance — ensuring that what we design, build, and deliver performs to standard the first time, every time.
This position is based on-site in Decatur, IL, with regular travel to our St. Louis, MO office and periodic travel to customer sites for installations and factory acceptance testing.
MUST-HAVES
If you don't meet every item below, this isn't the right role for you.
- 5+ years of experience in controls or automation engineering , with at least 2 years in a leadership or management role.
- 5+ years experience setting quality or engineering process standards across design and manufacturing.
- Bachelor's degree in Electrical Engineering, Controls Engineering, Mechanical Engineering, or closely related engineering discipline.
- Strong expertise in PLC programming (structured text, ladder logic), system integration, and AutoCAD Electrical.
- Hands-on experience with design review, release and change control, functional testing, and factory acceptance testing.
- Based on-site in Decatur, IL; travel to our St. Louis, MO office and to customer sites as needed.
KEY RESPONSIBILITIES
Lead the Automation Controls Team
- Lead, mentor, and develop a team of Automation Controls Engineers, ensuring project milestones are met and collaboration thrives.
- Lead hands-on ownership of programming, system logic creation for AGV fleets, and troubleshooting to ensure successful deployment.
- Oversee the design, development, and implementation of control systems from concept through customer delivery — on time and within budget.
- Work directly with AGV partners to integrate advanced technologies.
- Interface with customers to expand their understanding of automation systems and prepare their teams for deployment.
Own Engineering Quality — Design Through Delivery
- Define and enforce design release standards, review checklists, and release criteria within the stage-gate process.
- Review and challenge engineers' work on technical merit, scope, manufacturability, assembly, serviceability, and safety — and redirect when needed.
- Hold an engineering release or shipment that does not meet standard; escalate disputes to the Director of Operations with a recommendation.
- Own root cause and corrective action on every field issue; trace warranty cost back to its source.
Set and Enforce Build Standards
- Define build standards and inspection gates at fabrication, machining, paint, assembly, and final test.
- Own the last five percent: functional testing, labeling, correct hardware and torque, and presentation-grade finish.
- Build a machine-builder mentality across both sites, with engineers spending real time on the plant floor.
Lead Factory Acceptance Testing
- Set full functional pretest standards for every machine — including controls, automation, and safety systems — before shipment.
- Define FAT procedures and documentation; lead customer acceptance tests alongside program management.
- Ensure what is tested in Decatur is what the customer sees on their floor.
Drive Continuous Improvement
- Champion design reuse, standard components, templates, and configurable platforms to reduce rework and accelerate delivery.
- Introduce design automation and checking tools that catch errors before release.
- Run post-project reviews on significant programs so lessons learned become standards.
- Trace design-related rework and change orders to root cause and close the loop with engineering teams.
- Working directly with Sales, Application and Estimating, as needed.
- Working directly with CPT (Core Products Team) on automation design support.
QUALIFICATIONS
- Bachelor's degree in Electrical Engineering, Controls Engineering, Mechanical Engineering, or a closely related field.
- 5+ years of controls or automation engineering experience; 2+ years in a leadership or management role.
- 5+ years setting and enforcing engineering quality or process standards across design and manufacturing.
- Expertise in PLC programming (structured text, ladder logic), AutoCAD Electrical, and system integration.
- Hands-on experience with design review, change control, functional testing, and factory acceptance testing.
- Experience with 3D CAD (SolidWorks preferred), PDM, and ERP systems.
- Familiarity with Kollmorgen systems, CANbus, and Ethernet communications is a plus.
- Six Sigma or ASQ certification a plus.
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