SR Quality Engineer
Multimatic
ESSENTIAL DUTIES AND RESPONSIBILITIES Quality Planning & Program Launch
- Lead APQP activities in alignment with OEM requirements (GM, Ford, Stellantis)
- Develop and maintain:
- Control Plans
- PFMEA / DFMEA
- Process Flow Diagrams
- Coordinate PPAP submissions and approvals with customers
- Support new product launches and engineering changes (ECNs)
- Monitor and improve quality performance in:
- Hot forming processes (press hardening, quenching)
- Welding operations (resistance, MIG, laser)
- Assembly lines for underbody systems
- Ensure compliance with IATF 16949 and customer-specific requirements
- Lead structured problem-solving using:
- 8D methodology
- 5 Whys
- Fishbone (Ishikawa) analysis
- Respond to customer complaints and warranty issues
- Implement corrective and preventive actions (CAPA)
- Act as primary quality contact for OEM customers
- Lead customer audits, visits, and quality reviews
- Manage customer scorecards and performance metrics
- Ensure timely response to SPPS/PRRs (Problem Resolution Reports)
- Identify and lead initiatives to reduce scrap, rework, and variation
- Apply Lean Manufacturing and Six Sigma methodologies
- Improve process capability (Cp, Cpk) and reduce defects (PPM)
- Collaborate with Supplier Quality team on incoming issues
- Support supplier audits and development activities
- Bachelor's degree in Engineering (Mechanical, Industrial, Manufacturing, or related)
- 8-10+ years in automotive manufacturing quality
- Experience with Tier 1 suppliers and OEM customer interaction
- Strong background in:
- Hot forming / press hardening
- Roll Forming
- Welding technologies
- Assembly processes
- APQP, PPAP, FMEA, SPC, MSA
- IATF 16949 and ISO 9001 standards
- Statistical analysis and problem-solving tools
- Blueprint reading & GD&T
- Familiarity with quality software (e.g., QMS systems)
- Strong leadership and communication skills
- Ability to manage multiple priorities in a fast-paced environment
- Customer-focused mindset
- Analytical and detail-oriented
- Six Sigma certification (Green Belt or Black Belt)
- Experience with OEM-specific systems:
- GM BIQS
- Ford Q1
- Stellantis Customer Specific Requirements
- Customer PPM and internal PPM
- Scrap and rework rates
- Audit scores (internal, customer, IATF)
- On-time PPAP approval
- Warranty performance
- Manufacturing plant setting with exposure to:
- High-temperature processes (hot forming)
- Welding operations
- Shop floor conditions
- Occasional travel to customer and supplier sites
Vacancy posted 2 days ago
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