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Senior Mechanical Engineer – Global Engineering Team Design products that ship at scale — lead plastic and electro‑mechanical design for a global engineering team bringing innovations from concept to production. This Jobot Job is hosted by: Brendan Thomas. Job Details The Senior Mechanical Engineer will serve as the technical lead for plastic component and electro‑mechanical assembly design across active projects at both engineering sites. This is a hands‑on design leadership role — you'll drive DFM decisions, manage tooling vendors, select materials, and see designs all the way through to validated production parts. You'll also mentor junior engineers and contribute to establishing design standards across the team. Key Responsibilities Part & Assembly Design: Lead design and development of complex plastic parts, insert‑molded components, and assemblies in 3D CAD (SolidWorks preferred; Creo or NX also considered). Design for Manufacturing (DFM): Optimize plastic designs for injection molding — draft angles, wall thickness, gating strategies, and tooling approaches suited for medium‑volume production. Material Selection: Select engineering‑grade plastics (PC, ABS, Nylon, Polypropylene, etc.) based on structural, thermal, and chemical performance requirements. Simulation & Validation: Perform moldflow analysis, FEA for structural integrity, and tolerance stack‑up analysis to ensure fit and function at the assembly level. Tooling & Supplier Management: Interface directly with toolmakers and vendors — review mold designs, manage tooling progress, troubleshoot modifications. Prototyping & Testing: Lead functional prototyping efforts and coordinate validation testing (ASTM, UL, environmental) to confirm design performance. Documentation: Produce and release high‑quality 2D drawings with GD&T (ASME Y14.5), Bills of Materials, and engineering specifications. Mentorship: Coach and develop junior engineers on plastic design best practices, CAD standards, and DFM principles. What You Bring B.S. in Mechanical Engineering, Plastics Engineering, or related field. 10+ years of hands‑on product design experience with a strong focus on plastic injection‑molded parts. Expert‑level 3D CAD proficiency — SolidWorks preferred; Creo or NX considered. Deep understanding of injection mold design, moldflow analysis, and tooling processes. Experience with assembly design techniques: fasteners, snap‑fits, adhesive bonding, ultrasonic welding. Proven track record of launching products in medium‑volume production environments (10k–100k units/year). Strong FEA and structural analysis skills — using simulation to optimize design, not just validate it. Ability to travel regularly between the Kansas City metro and St. Louis metro engineering sites. Preferred: Experience with additional plastic processes (blow molding, thermoforming, or extrusion). Familiarity with materials used in medical device applications, including skin‑contact‑rated materials. Exposure to various metal fabrication techniques: machining, casting, extrusion, bending/forming. Key Perks Competitive salary. Comprehensive medical, dental, and vision coverage. 401(k) with company matching. Company‑paid life insurance. Short‑ and long‑term disability insurance. Flexible Spending Account (FSA) / Health Savings Account (HSA). Generous paid time off. Employee Assistance Program (EAP). Jobot is an Equal Opportunity Employer. We provide an inclusive work environment that celebrates diversity and all qualified candidates receive consideration for employment without regard to race, color, sex, sexual orientation, gender identity, religion, national origin, age (40 and over), disability, military status, genetic information or any other basis protected by applicable federal, state or local laws. 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