Process Engineer

Senior Process EngineerJoining us is a chance to do important work that creates change and shapes the future of healthcare. Thinking differently is what we do best. To us, change equals opportunity. Every day, our colleagues are challenging what's possible and making headway to innovate new treatment pathways to advance patient outcomes and set new standards of care.The Senior Process Engineer is responsible to understand, optimize, and sustain manufacturing processes within a value stream leveraging lean and six sigma tools and methodologies to improve processing, layout, workflow, assets, assembly methods, and workforce usage to process efficiency. They develop end-to-end process and product understanding, control and address lifecycle management and sustaining engineering changes. They execute of their duties in compliance with corporate policies, U.S. Food and Drug Administration regulations, Good Manufacturing Practices (GMP), ISO 9001, ISO 13485, EU MDR, the Canadian Medical Device Regulations (CMDR), and other applicable regulatory agencies.ResponsibilitiesWorks within cross-functional project teams including Quality Assurance, Supplier Quality, Planning, Purchasing, Regulatory, and Manufacturing to maintain and improve manufacturing processes used to manufacture surgical products for the medical device industry.Designs, specifies, develops, and purchases manufacturing tooling, fixtures and equipment.Manages the implementation and validation of new or modified manufacturing processes and equipment to support the manufacture of lntegra products.Support and guide transfers internally within plant and externally with suppliers.Writes and implements Manufacturing Procedures and Work Instructions.Creates, updates and maintains BOMs, Routers, and DMRs.Works as a recognized manufacturing and process technical expert who can provide process engineering knowledge and oversight to resolving manufacturing-related problems with existing products and processes.Champions improvement processes for rework, scrap, and labor variance reduction / elimination in the plant processes.Supports Material Review Board process by investigating and resolving manufacturing and supplier quality concerns.Identifies and provides innovative new manufacturing technologies from industry best practices that can be applied to lntegra products and manufacturing processes.Represents the Manufacturing Engineering group on strategic projects in Manufacturing and Sourcing.Work cross-functionally with EHS, product development, process technology, Centers of Excellence (CoE's), facilities, quality, regulatory, planning, procurement to address process challenges, material changes, and well as lifecycle and sustaining changes.Represent value stream teams in strategic site and enterprise projects on cross-functional teams addressing quality improvements, lifecycle management efforts, new product introductions, etc.Skills & CompetenciesBachelor's degree in Mechanical, Manufacturing, Materials or Biomedical Engineering or equivalent is required.A minimum of 5 years of engineering industry experience is required.Experience in the medical device industry is required.Knowledge of GMPs, ISO 13485 Design Control, and Manufacturing Process IQ, OQ, PO qualifications as related to medical devices is required.Working knowledge in manufacturing processes such as metal processing (machining, polishing, welding), plastics processing, and mechanical assembly is required.Working knowledge of machine and tool design, equipment design, and the startup of new equipment is preferred.Experience working in a cleanroom environment is preferred.Assist on blackbelt/greenbelt projects as needed. Assist with tools and Minitab software.Knowledge on how to troubleshoot and analyze effectiveness of manufacturing processes is required. Experience in implementing actions to improve equipment uptime, yield, efficiencies, and quality of production is required.Proficiency in 2D/3D CAD preferredExperience in Lean MFG and Continuous Improvement Methods is preferred.Knowledge of financial accounting and analysis methods to assess product standard costs, project values, product cost improvements and capital purchases is required.Strong communication, team building, and cross-functional coordination skills are required.Experience with Agile and Oracle data systems is preferred.Position is located in Mansfield, MA and requires onsite presence 40 hrs week.Ability to travel up to 10% domestically is required.This role requires regular use of tools and equipment relevant to the work environment. Examples include:General office equipment: Computers, printers, copiers, fax machines, and telephone communication systems.Software and systems: ERP systems (e.g., SAP), CRM platforms, statistical analysis tools, project management software (e.g., MS Project, Jira), QMS platforms.PHYSICAL REQUIREMENTSThe physical requirements listed below represent the motor and physical abilities necessary to successfully perform the essential duties of this position. In accordance with the Americans with Disabilities Act (ADA), reasonable accommodations may be made to enable individuals with disabilities to perform these duties.While performing the responsibilities of this role, the employee is expected to:Sit, listen, speak, and move throughout various areas of the building.Required to work in a cleanroom environment requiring gowning, standing and adherence to protocolsTravel across all company locations as needed.Periodically lift and/or move items up to twenty-five pounds.Travel domestically and internationally via car, train, or airplane, as required by the role.ADVERSE WORKING CONDITIONSThe conditions listed below represent environmental factors which the employee may be exposed to while performing the essential duties of this position. These reflect a general plant or service environment.Adverse exposure may include handling hazardous and biohazardous materials such as:Flammable and corrosive liquidsCompressed gasesSharpsMedical wasteAppropriate safety protocols and personal protective equipment (PPE) are required and provided. In accordance with the Americans with Disabilities Act (ADA), reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions of the role.Salary Pay Range:$81,650.00 - $112,700.00 USD SalaryOur salary ranges are determined by role, level, and location. Individual pay is determined by several factors including job-related skills, experience, and relevant education or training . In addition to base pay, employees may be eligible for bonus, commission, equity or other variable compensation . Your recruiter can share more about the specific salary range for your preferred location during the hiring process.Additional Description for Pay Transparency:Subject to the terms of their respective plans, employees and/or eligible dependents are eligible to participate in the following Company sponsored employee benefit programs: medical, dental, vision, life insurance, short- and long-term disability, business accident insurance, and group legal insurance, and savings plan (401(k)).Subject to the terms of their respective policies and date of hire, Employees are eligible for the following Total Rewards | Integra LifeSciencesIntegra LifeSciences is an equal opportunity employer, and is committed to providing equal employment opportunities to all qualified applicants and employees regardless of race, marital status, color, religion, sex, age, national origin, sexual orientation, physical or mental disability, or protected veteran status. This site is governed solely by applicable U.S. laws and governmental regulations. If you'd like more information on your rights under the law, please see the following notices: EEO Is the Law | EOE including Disability/Protected Veterans Integra LifeSciences is committed to provide qualified applicants and employees who are disabled veterans or individuals with disabilities with needed reasonable accommodations in accordance with the ADA . If you have difficulty using our online system due to a disability and need an accommodation, please email us at View email address on click.appcast.io.