Sr. Controls Engineer

Job Description

Job Description

Sr. Controls Engineer

Senior Controls Engineer Nottingham, MD $90,000-$120,000

Position Overview
We are seeking a Senior Controls Engineer to design, develop, and commission control systems for industrial automation projects. The role focuses on PLC/HMI development, PID loop tuning, electrical circuit design and troubleshooting, and DC system integration. The ideal candidate will drive technical solutions from concept through start-up, collaborate with cross-functional teams, and ensure reliable, safe, and efficient plant operations.

Key Responsibilities

• Lead the design, programming, and implementation of PLC-based control systems (development, testing, deployment, and commissioning).
• Develop and tune PID control loops to optimize process performance and stability.
• Design, review, and troubleshoot electrical control circuits, schematics, and wiring diagrams for control panels and field devices.
• Integrate and support DC power distribution and DC-driven components within control systems.
• Create and maintain HMI/SCADA graphics, alarms, and operator interfaces to support safe and effective operations.
• Perform factory acceptance testing (FAT), site acceptance testing (SAT), and support on-site startup and commissioning activities.
• Develop technical documentation including control narratives, I/O lists, functional specifications, and wiring diagrams.
• Collaborate with mechanical, process, and instrumentation engineers to define control strategies and resolve technical issues.
• Mentor and guide junior controls engineers and technicians, providing hands-on training and code reviews.
• Apply industry standards and safety practices (e.g., NFPA70, IEC, OSHA) to ensure compliance and maintain a safe working environment.

Qualifications

• Bachelors degree in Electrical Engineering, Control Systems Engineering, Mechatronics, or related field (or equivalent experience).
• Minimum 5+ years of experience in industrial controls engineering, with proven experience in PLC programming and system integration.
• Hands-on experience with PLC platforms (e.g., Allen-Bradley/Rockwell, Siemens, or similar) and ladder/structured/textual programming languages.
• Demonstrated expertise in PID control design and tuning for continuous and batch processes.
• Strong knowledge of electrical control circuits, schematics, relay logic, and wiring practices.
• Experience with DC systems, including DC power supplies, distribution, motors, and drives.
• Familiarity with HMI/SCADA platforms, instrumentation, fieldbus/industrial networks (Ethernet/IP, Modbus, Profibus), and diagnostics.
• Excellent troubleshooting and problem-solving skills with experience performing commissioning and start-up activities.
• Effective communication skills and experience working in cross-functional teams; ability to produce clear technical documentation.
• Preferred: Professional Engineer (PE) license or relevant certifications, experience with safety instrumented systems (SIS), and prior experience in manufacturing, oil & gas, utilities, or process industries.

Benefits

• Medical, dental and vision insurance coverage
• Life and Disability insurance coverage
• Company 401k match
• Paid Vacation Time
• Paid Parental Leave
• Annual Company Profit Sharing

- For this position, you must be currently authorized to work in the United States without the need for sponsorship for a non-immigrant visa. This job was first posted by CyberCoders on 06/10/2026 and applications will be accepted on an ongoing basis until the position is filled or closed. Everforth CyberCoders is proud to be an Equal Opportunity Employer

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, age, sexual orientation, gender identity or expression, national origin, ancestry, citizenship, genetic information, registered domestic partner status, marital status, status as a crime victim, disability, protected veteran status, or any other characteristic protected by law. Our hiring process includes AI screening for keywords and minimum qualifications, and a virtual recruiter as part of the application process. A human recruiter reviews all results. Click here for details on our virtual recruiter .  Everforth CyberCoders will consider qualified applicants with criminal histories in a manner consistent with the requirements of applicable state and local law, including but not limited to the Los Angeles County Fair Chance Ordinance, the San Francisco Fair Chance Ordinance, and the California Fair Chance Act. Everforth CyberCoders is committed to working with and providing reasonable accommodation to individuals with physical and mental disabilities. Individuals needing special assistance or an accommodation while seeking employment can contact a member of our Human Resources team at  View email address on ziprecruiter.com to make arrangements.