Sr. Process Engineer CT

Job Summary:

The Senior Process Engineer plays a vital role in the injection molding team by creating analyzing improving and adjusting molding processes to optimize cost quality and throughput of the molding operations. The Molding Process Engineer will be responsible for sampling process dev elopment and documentation of new injection molds as well as existing molds; in addition to mold validation and sampling.

Pay: $120000 - $135000 annually

Company Overview:

PTA Plastics an employee-owned and innovative leader in the plastic injection molding contract manufacturing and tool-building industry is looking for a Senior Process Engineer to join our dynamic team.

At PTA Plastics were more than just a manufacturer; we partner with Fortune 500 OEMs in the medical device defense homeland security and technology sectors constantly pushing the boundaries of product development and manufacturing excellence. As an employee-owned company every team member has a stake in our success creating a collaborative and entrepreneurial environment where innovation thrives.

Essential Duties/Responsibilities:

• Develop and optimize injection molding processes for new and existing molds using scientific molding principles.
• Lead mold sampling process development validation activities and production launches.
• Work with Quality to establish and maintain consistent part quality process controls and monitoring systems.
• Troubleshoot molding processes tooling materials automation and equipment issues.
• Collect and analyze process data to identify opportunities to improve quality efficiency cycle time and process capability.
• Document and maintain process sheets setup standards work instructions and validation documentation.
• Assist with the creation and maintenance of Control Plans PFMEAs process flows and related manufacturing documentation.
• Participate in mold design reviews material reviews and formal print reviews.
• Provide input on mold tooling automation and equipment designs to ensure alignment with process requirements and manufacturing objectives.
• Develop and execute Design of Experiments (DOE) capability studies and process validations for new and modified processes.
• Provide technical leadership and support for cost reduction scrap reduction cycle time improvement and continuous improvement initiatives.
• Work with Operations Tooling Maintenance Engineering and Quality to develop strengthen and maintain troubleshooting and process improvement activities.

• Serve as a technical resource for resolving molding defects dimensional issues and process-related production challenges.
• Mentor and train Process Technicians Setup Technicians and Operations personnel on scientific molding and process control practices.
• Use Lean Manufacturing Six Sigma (DMAIC) SPC DOE and other statistical tools to analyze process performance and drive continuous improvement.
• Support KPI tracking and reporting related to scrap efficiency downtime OEE cycle time and process capability.
• Other duties as assigned.

Qualifications & Requirements:

• Bachelors degree in engineering (Manufacturing Mechanical Plastics Industrial) and
• 8 years of hands-on process engineering experience in plastics manufacturing with strong injection molding expertise
• 5 years of experience with ISO 13485 or similar regulated industry quality system requirements preferred
• Demonstrated experience developing documenting optimizing and troubleshooting injection molding processes in a production environment.
• Strong knowledge of scientific molding decoupled molding process window development tooling resins drying requirements and secondary operations.
• Experience with mold sampling process validation capability studies root cause analysis corrective/preventive actions (CAPA) and MRB support.
• Experience using Computer Aided Design (CAD) software; experience with Moldflow RJG/eDART cavity pressure monitoring or similar tools is preferred.
• Working knowledge of Lean Manufacturing Six Sigma DOE SPC GD&T PFMEA control plans ERP/MES systems and data analysis tools.
• Strong communication leadership mentoring problem-solving and project management skills with the ability to influence cross-functional teams.
• Experience in writing reading and interpreting the documentation of designs and production processes.

Physical Requirements:

• Ability to stand walk and move around the production floor for extended periods.
• Capable of lifting and carrying heavy objects weighing up to 50 pounds.
• Manual dexterity and hand-eye coordination for handling small tools machine components and molds.
• Ability to work in a fast-paced environment and adapt to changing priorities.
• Comfortable wearing personal protective equipment (PPE) such as safety glasses gloves and ear protection.
• Occasional bending kneeling and reaching to access equipment and perform maintenance tasks.
• Good vision and color perception for inspecting parts and identifying any defects or abnormalities.
• Ability to work in temperature-controlled environments and withstand exposure to noise levels associated with manufacturing machinery.
• Ability to receive comprehend and utilize required training from OSHA and Company including but not limited to the following:
• Hazard Communication
• Lock Out/Tag Out

ITAR Requirements: To conform to the International Traffic in Arms Regulations (ITAR) 8 U.S.C. 1324b(a)(3) applicants for employment at PTA Plastics must be a U.S. citizen or national lawfully admitted for permanent residence into the U.S. (i.e. current green card holder) or lawfully admitted as a refugee or granted asylum under 8 U.S.C. 1157-1158.

Equal Employment Opportunity & ADA Compliance Statement :

PTA Plastics is committed to providing equal employment opportunities to all individuals including those with disabilities. As part of this commitment PTA Plastics complies with the Americans with Disabilities Act (ADA) and Connecticuts Fair Employment Practices Act (CFEPA) which prohibit discrimination against individuals with disabilities in hiring job assignments promotions compensation benefits training and other aspects of employment.

If you require a reasonable accommodation to participate in the application or interview process or to perform the essential functions of this position please contact . Reasonable accommodations will be provided in accordance with applicable laws to enable individuals with disabilities to perform essential job duties.

This job description is intended to describe the general nature and level of work being performed. It is not an exhaustive list of all responsibilities duties and skills required. Employees may be required to perform other duties as assigned.

Required Experience:

Senior IC