Controls Engineer

Controls Engineer

Requisition ID: 16930 Job Location(s): Vandalia, OH, US, 45377 Time in Office: Onsite Overview The Controls Engineer is responsible for supporting the performance, reliability, and continuous improvement of PLC-controlled automation systems within a highly automated distribution center environment. This role serves as the primary technical resource for the controls layer, providing advanced troubleshooting, system optimization, and data-driven analysis across integrated automation systems. The Controls Engineer partners closely with Operations, Maintenance Technicians, and cross-functional teams to ensure high system uptime and consistent operational performance.

Automation & Controls Support Troubleshoot and support PLC-controlled automation systems, including conveyor networks, sortation systems, goods-to-person automation, and AS/RS platforms Diagnose and resolve complex system-level controls issues, including PLC logic, HMI interfaces, I/O systems, and industrial control networks Serve as the technical escalation point for advanced automation and controls problems

System Integration & Cross-Functional Support Interface with Systems and IT teams to support integration, troubleshooting, and performance of automation systems Diagnose issues across the automation-to-WMS/WCS interface, including data flow, system handoffs, and operational synchronization Partner with Operations, Maintenance Technicians, and cross-functional teams to support system performance and drive improvements in reliability and throughput

Data, Analytics & Continuous Improvement Lead and support data-driven root cause analysis (RCA) Monitor and analyze automation performance data to identify trends and improvement opportunities Support and oversee analytics platforms and system performance reporting Drive continuous improvement initiatives focused on uptime and system stability

Specialized Systems Support Support troubleshooting and optimization of scan tunnels and vision systems (Datalogic, SICK, Cognex or similar) Diagnose system performance issues including read rates and alignment Support controls infrastructure including PLC programs, control cabinets, and industrial networks

System Enhancements & Support Support automation system improvements, upgrades, and modifications Provide technical input for system changes, testing, and commissioning support Support network and automation initiatives and travel as required

Operational Support Be available on call as needed for critical automation issues

What You'll Bring to the Table Required Qualifications Bachelor's degree in Engineering, Engineering Technology, or equivalent experience 5+ years of experience supporting or engineering PLC-controlled industrial automation systems Strong experience with PLC/HMI troubleshooting and diagnostics Hands-on experience with Rockwell and/or Siemens platforms Experience with industrial controls including sensors and drives Experience troubleshooting integrated automation systems Experience performing root cause analysis using system data Familiarity with enterprise systems integration Ability to read electrical schematics Preferred Qualifications Experience supporting automated material handling systems Familiarity with WMS platforms such as Manhattan, HighJump, or Blue Yonder Experience with automation analytics platforms such as AutoStore Unify Expert level knowledge of Allen Bradley and/or Siemens with familiarity with Beckoff PLC Experience with scan tunnels and vision systems Knowledge of industrial communication networks Experience supporting multi-site environments

Key Competencies Advanced troubleshooting across integrated automation systems Strong analytical and data-driven mindset Ability to diagnose cross-system issues Clear communication of technical information Strong ownership mindset focused on reliability

The Company is an Equal Opportunity Employer committed to a diverse and inclusive work environment. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, or disability, or any other classification protected by law. This organization participates in E-Verify. Job Category: Corporate