Senior DeltaV Controls Engineer

About the job Senior DeltaV Controls Engineer

JOB DESCRIPTION:

We have a Senior DeltaV Engineer opportunity in our Raleigh, NC office. This person will lead the design, implementation, and project management of large-scale capital automation projects within the Life Sciences industry. This role requires proficiency with Emerson DeltaV systems and a strong technical background in designing and delivering cGMP-compliant automation solutions. The ideal candidate will have a proven track record of managing complete project life cycles, ensuring compliance with industry regulations, and collaborating with cross-functional teams to optimize biopharmaceutical and medical device manufacturing processes.

RESPONSIBILITIES:

All areas of responsibility listed below are essential to the satisfactory performance of this position, with reasonable accommodation, if necessary. Design and implement DeltaV control systems for complex Life Sciences capital projects Develop and manage project schedules, budgets, and resources, ensuring on‑time and within‑budget project execution Lead system architecture development and control strategies to enhance manufacturing efficiency Design batch sequencing, phase logic, and recipe structures to optimize production efficiency and regulatory compliance Develop DeltaV graphics using DeltaV Live and DeltaV Operate in alignment with ISA‑101 HMI guidelines Utilize a class‑based approach in overall design to maximize scalability and standardization across projects Develop electrical designs, including power distribution, panel layouts, and grounding strategies for automation systems Specify and procure instrumentation and hardware components Design and implement industrial networking solutions, including Ethernet/IP, Modbus TCP/IP, Profibus, and Foundation Fieldbus Integrate 3rd party equipment with DeltaV systems using protocols such as OPC UA, Ethernet/IP, and Modbus Define computing infrastructure requirements, including server architecture, virtualization, cybersecurity, and redundancy planning Design, plan, and specify DeltaV system licensing based on user requirements and project scope to ensure cost‑effective and scalable solutions Oversee the full project lifecycle, from requirements gathering to commissioning and validation Ensure project deliveries and execution methodology compliance with GAMP5, cGMP, 21 CFR Part 11, and industry best practices Develop acceptance protocols and manage the execution of Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT) to validate system performance Mentor and provide technical leadership to junior engineers and cross‑disciplinary teams Coordinate with clients, stakeholders, and regulatory bodies to ensure project success Implement advanced automation strategies, including ISA‑88 batch processing, historian integration, and alarm management Troubleshoot complex automation challenges and drive continuous improvements in system performance Travel up to 25% for on‑site support, commissioning, and client engagement

QUALIFICATIONS:

Professional degree in Electrical Engineering, Control Systems Engineering, Chemical Engineering, or a related field Minimum of 8-15 years in automation and control system engineering, with a strong focus on Life Sciences projects 8-15 years of hands‑on experience with Emerson DeltaV systems, focusing on system design and project execution Proficiency in DeltaV Live and DeltaV Operate, including experience designing high‑performance HMIs and operator interfaces Expertise in ISA‑101 HMI design principles and high‑performance graphic design strategies Strong experience in class‑based configuration and design Expertise in ISA‑88 batch processing, historian solutions, and advanced control strategies Proven experience managing large‑scale capital projects in the Life Sciences industry Strong knowledge of automation protocols (HART, Foundation Fieldbus, Profibus, Modbus TCP/IP, Ethernet/IP, OPC UA, IO‑Link) Deep understanding of industrial networking for communication between controllers, servers, and HMIs Strong knowledge of cGMP, GAMP5, and regulatory compliance for biopharmaceutical manufacturing Experience integrating electrical and process control systems Strong leadership, organizational, and communication skills for cross‑functional collaboration Experience specifying and designing electrical components, including MCCs, VFDs, control panels, and power distribution systems Knowledge of server infrastructure and virtualization technologies for robust DeltaV system deployment Extensive experience designing and implementing batch control systems within regulated Life Sciences environments Experience in OEM system integration using OPC UA, Ethernet/IP, and other industrial communication protocols Ability to plan, specify, and manage DeltaV system licensing to optimize project implementation Knowledge of Rockwell Automation, Inductive Automation Ignition, Siemens PCS7, or other DCS/SCADA systems is a plus

PHYSICAL DEMANDS:

Occasional lifting, climbing, and working in production facilities during commissioning activities Work may include working weekends, holidays, nightshift, and extended hours to meet deadlines and client requirements. Must have: Bachelors degree in Electrical, Control Systems, or Chemical Engineering, or related field 815 years of automation and control system engineering experience, specifically in the Life Sciences/Pharmaceutical industry Extensive hands‑on experience with Emerson DeltaV systems (design, implementation, configuration) Proficiency in DeltaV Live and DeltaV Operate Strong knowledge of ISA‑101 HMI design and high‑performance graphics Proven experience with ISA‑88 batch processing Experience in designing class‑based configurations for scalable solutions Deep understanding of GAMP5, cGMP, and 21 CFR Part 11 compliance Ability to lead full project lifecycles design through commissioning and validation Expertise in integrating automation protocols (Ethernet/IP, Modbus TCP/IP, Foundation Fieldbus, Profibus, OPC UA) Strong understanding of industrial networking and server infrastructure (virtualization, redundancy, cybersecurity) Experience conducting and leading FAT/SAT activities Strong electrical design knowledge, including MCCs, VFDs, power distribution, panel layouts Excellent leadership, communication, and project management skills Willingness to travel up to 25% and work extended hours or weekends if needed Nice to have: Experience with other automation systems such as Rockwell, Siemens PCS7, or Ignition Exposure to historian solutions and advanced data analytics Familiarity with IO‑Link and modern sensor communications Working knowledge of alarm management strategies Certifications in DeltaV, project management, or relevant automation standards #J-18808-Ljbffr 5 Star Recruitment