Robotics Controls Engineer
KD Automation, Inc.
Robotics Controls Engineer
We are seeking a skilled Robotics Controls Engineer to design, program, and commission industrial control systems for automation projects. The role focuses on controls design, PLC and HMI programming, panel layouts, I/O integration, robotics integration, and onsite commissioning to deliver reliable, safe, and maintainable automated systems. The ideal candidate will be hands-on with CAD and electrical drawings, experienced with PLCs and HMI development, and comfortable working with commissioning teams and robotic systems.
Key Responsibilities
- Develop control system designs including electrical schematics, panel layouts, and I/O lists using CAD tools.
- Program, test, and debug PLC logic to meet functional requirements and safety standards.
- Design and implement HMI screens and operator interfaces for efficient machine operation and diagnostics.
- Integrate and commission robotic systems and peripherals, coordinating with mechanical and integrator teams.
- Perform onsite commissioning, start-up, and troubleshooting of controls systems to ensure reliable operation.
- Collaborate with project managers, electrical designers, and clients to define requirements, create documentation, and support project delivery.
- Develop and maintain control system documentation including wiring diagrams, ladder logic comments, BOMs, and functional descriptions.
- Implement control system best practices for safety, maintainability, and scalability, including PLC program organization and version control.
- Support continuous improvement efforts by analyzing machine performance, recommending control upgrades, and implementing optimizations.
Qualifications
- 5+ yrs of experience
- Proven experience in PLC programming (ladder, structured text, function block) and PLC hardware integration.
- Strong experience with CAD for electrical schematics and panel layout design.
- Hands-on commissioning and start-up experience in industrial environments.
- Experience with robotics integration and programming, including safety interlocks and communication with PLCs.
- Proficiency in HMI programming and operator interface design.
- Working knowledge of I/O selection, wiring practices, and control panel construction.
- Excellent troubleshooting skills and the ability to diagnose electrical, control, and communication issues onsite.
- Effective communication skills and experience collaborating with multidisciplinary teams and clients.
- Nice to have: experience with Fanuc robot programming, vision systems integration, and Ignition SCADA/HMI platform.
Benefits
- Health/Vision/Dental
- PTO
- 401k
- Paid Holidays
Vacancy posted 3 days ago
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