Process Controls & Automation Technician

Process Controls & Automation Technician

The Process Controls & Automation Technician plays a critical role in ensuring uptime and process optimization through advanced troubleshooting, calibration, maintenance, and programming of control systems and related electrical/electronic equipment. This role focuses on SCADA, PLCs, drives, instrumentation, and automation systems and ensures compliance with ISO standards and internal documentation practices.

Primary responsibilities include:

• Troubleshoot, repair, and install PLC-based control systems (primarily Siemens and GE Fanuc; some Allen Bradley).
• Maintain and update SCADA systems, including iFix and iHistorian platforms.
• Perform backups of PLC and drive programs to ensure disaster recovery preparedness.
• Calibrate and verify instrumentation to meet ISO compliance and process control standards.
• Install, commission, and maintain VFDs, including tuning and programming.
• Support continuous improvement projects by modifying or upgrading existing automation systems.
• Diagnose and resolve control issues quickly to minimize downtime.
• Interpret and update schematics, wiring diagrams, and documentation.
• Use computer systems to track and manage parts and work orders.
• Maintain compliance with NFPA 70E, LOTO, and all site safety policies.
• Collaborate closely with maintenance, engineering, and operations teams.
• Other duties as assigned by Maintenance Supervisor.

Qualifications include:

• Education / Experience: Associate's degree in Electrical Technology, Industrial Automation, or a related field preferred. Will accept a minimum of 3 years of relevant controls, automation, or industrial maintenance experience in lieu of degree.

Preferred skills and experience include:

• Strong proficiency with Siemens and GE Fanuc PLCs
• Working knowledge of Allen Bradley PLCs
• Experience with SCADA software (iFix preferred) and data historians (iHistorian)
• Familiarity with industrial networking and communication protocols (e.g., Profibus, Profinet, Ethernet/IP)
• Instrumentation calibration experience (temperature, pressure, flow, level)
• Strong electrical troubleshooting and schematic reading skills
• Experience with ISO-compliant maintenance practices

Competencies include:

• Strong attention to detail and documentation
• Excellent problem-solving skills
• Effective communicator and team collaborator
• Proactive and self-directed with time management abilities
• Continuous improvement mindset
• Comfortable working at heights, in confined spaces, and in various industrial environments

Physical requirements and work environment include:

• Able to stand, walk, bend, lift (up to 75 lbs.), climb stairs/ladders, and work in elevated or tight spaces
• Exposure to noise, temperature extremes, and rotating equipment
• Must be able to work 8-hour day shift Monday through Friday.