Controls Engineer
CyberCoders
Job Description
Job Description
Controls Engineer
Controls Engineer
Position OverviewWe are seeking a Controls Engineer to design, program, and maintain industrial control systems that ensure safe, reliable, and efficient operation of manufacturing equipment and processes. The role focuses on PLC-based automation, control system integration, troubleshooting, and continuous improvement to meet production and quality targets. Key Responsibilities
- Design, program, and commission PLC-based control systems (Siemens, Allen-Bradley, or equivalent).
- Develop and update control system documentation including ladder logic, function block diagrams, I/O lists, and wiring diagrams.
- Integrate PLCs with HMI/SCADA systems and other plant networks to enable monitoring and data collection.
- Perform system testing, start-up support, and on-site debugging to ensure reliable operation.
- Collaborate with cross-functional teams (mechanical, electrical, process engineering, and operations) to implement control solutions and process improvements.
- Implement and maintain safety interlocks, fault diagnostics, and emergency shutdown systems in compliance with standards.
- Provide technical support and troubleshooting for control system failures and unexpected process behavior.
- Participate in project planning, cost estimation, and schedule management for control system upgrades and new installations.
- Train operators and maintenance personnel on system operation, troubleshooting, and best practices.
- Maintain version control and backup procedures for control system software and documentation.
Qualifications
- Bachelors degree in Electrical Engineering, Control Systems Engineering, Mechatronics, or related field (or equivalent experience).
- 3+ years experience in industrial control systems engineering with hands-on PLC programming and commissioning.
- Strong knowledge of PLC programming languages (ladder logic, structured text, function block) and control system architectures.
- Experience with HMI/SCADA systems, industrial communication protocols (EtherNet/IP, Modbus, Profibus, OPC), and networked control systems.
- Familiarity with industrial safety standards and practices (e.g., NFPA 79, IEC 61508/61511) and implementation of safety interlocks or E-stop systems.
- Proven troubleshooting and diagnostic skills for electrical and control system faults.
- Ability to read and produce electrical schematics, P&IDs, and I/O documentation.
- Effective collaboration and communication skills to work with multidisciplinary teams and provide technical training.
- Willingness to support field commissioning and occasional travel to manufacturing sites.
Vacancy posted 7 days ago
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