Senior Automation Controls Engineer

Job Description

Job Description

Our Client, an EV Manufacturing company, is looking for a Senior Automation Controls Engineer for their Toledo, OH location.

• Participate in various controls equipment buy-offs at vendor sites and at client factory in Normal, IL for FAT, SAT, and safety.
• Participate in development of controls standards and specifications by feeding back lessons-learned and gaps from each project to ensure that future projects will run smoother.
• Continuously improve the production lines by reducing cycle time, reducing downtime, production support, and improving quality.
• Maintain, modify, and properly version control equipment programs, configuration files, and documentation as changes are implemented.
• This includes but is not limited to hardware, electrical, safety, pneumatic, network, PLC, HMI, Robot, SCADA, and MES.
• Add or remove network devices from the equipment as needed, updating network switch configurations as needed.
• Troubleshoot, improve, and add features to PLCs using Ladder Logic and/or Structured Text with an emphasis on code that is organized, structured, documented, maintainable and reusable.
• Troubleshoot, improve, and add features to HMIs to make them more user-friendly, intuitive and suitable for operating and troubleshooting equipment.
• Implement and make modifications to MES logic for production and performance management in the PLCs and HMIs.
• Ensure proper implementation of and modifications to (ANSI/RIA15.06/OSHA compliant) control reliable safety systems for safeguarding robots, gantries, conveyors, and other high volume manufacturing equipment.
• Train Production and Maintenance teams in proper use of the equipment and troubleshooting from the HMI.

• 5 -7 years of Controls Engineering experience or equivalent work experience.
• BS/MS Electrical Engineering or equivalent work experience.
• Expertise with common controls hardware components used in high-volume manufacturing.
• Hands-on experience integrating and commissioning high volume manufacturing equipment.
• In-depth knowledge of Safety standards (ANSI/RIA15.06, OSHA).
• Experience participating in safety design reviews and validating equipment safeties during buy-off.
• In-depth knowledge of Electrical Standards (NFPA79, National Electric Code, UL508A).
• Experience developing electrical schematics using EPLAN, AutoCAD Electrical, or similar.
• Advanced proficiency programming industrial equipment using various IEC 61131-3 languages.
• Experience writing standard and safety PLC projects from scratch for high-volume manufacturing equipment using Rockwell, Siemens, or Beckhoff PLCs.
• Experience creating HMI projects from scratch for high-volume manufacturing equipment using FactoryTalk View, Ignition,HMI, or similar.
• Experience programming and troubleshooting industrial 6-axis robots such as Fanuc, ABB, Kawasaki, Nachi, etc. is preferred.
• Experience troubleshooting common fieldbus networks such as Ethernet/IP, EtherCAT, or Profinet.
• Knowledge of communications between machine PLCs and database systems.

• Health Benefits
• Referral Program
• Excellent growth and advancement opportunities