Lead Applications Engineer - Aerospace Center of Excellence

* Set technical priorities for aerospace applications and guide engineers through process planning, programming, prove-out, validation, and customer handoff.* Lead customer projects from part review and feasibility through machine selection, process design, programming, test cutting, validation, acceptance, and production startup.* Develop multi-axis milling strategies for complex aerospace and defense components, including difficult materials, tight tolerances, and demanding surface requirements.* Select and validate cutting tools, fixtures, probing, inspection methods, and automation concepts to achieve quality, cycle-time, and production requirements.* Program, set up, and prove out applications on DN Solutions and HELLER machines as appropriate to the project.* Establish repeatable methods for documenting cycle times, setups, tooling, quality results, lessons learned, and other key application data.* Mentor aerospace applications engineers and review technical work to ensure consistent quality, technical execution, and on-time delivery.* Collaborate with HQ Applications Engineering, R&D, HELLER, product management, sales, service, and customers on machine capabilities, technical requirements, new technologies, and demonstrations.* Coordinate project schedules, technical risks, deliverables, customer communications, and technical presentations, including pre-sale evaluations, cycle-time studies, proposals, demonstrations, and customer visits.* Support customer implementation through production optimization, personnel training, and technical events, including open houses and trade shows, while representing the COE and presenting validated process recommendations and results.* At least 10 years of experience in CNC machining, manufacturing engineering, or applications engineering, including substantial aerospace machining experience.* Demonstrated ability to develop, program, set up, and validate complex 3-, 4-, and 5-axis machining processes.* Experience machining difficult materials such as titanium, Inconel, and stainless steels, with strong knowledge of tooling and workholding.* Ability to interpret aerospace drawings, CAD models, GD&T, and customer quality requirements.* Proficiency with CAD/CAM software, G-code troubleshooting, machining simulation, and cycle-time analysis.* Experience leading technical projects and coaching other engineers; strong communication with customers and cross-functional teams.* Bachelor's degree in mechanical, manufacturing, aerospace, or industrial engineering, or equivalent relevant experience.* Experience with DN Solutions or HELLER machining centers and their control platforms.* Experience with Siemens NX, hyperMILL, Mastercam, VERICUT, or comparable CAM and verification tools.* Experience with aerospace and defense customer requirements, AS9100 quality systems, and applicable export-control and security requirements.* Experience integrating automation, in-process measurement, and production data into machining processes.* 401(k)* Health, Vision, and Dental Insurance* Life Insurance and Short-Term Disability* Paid Time-Off including vacation, sick time, and Holidays.* Employee Referral Program #J-18808-Ljbffr Dn Solutions