Electrical Assembler III

Job Description

An Automated Optical Inspection (AOI) Operator sets up, programs, and runs visual inspection machines to check Printed Circuit Board Assemblies (PCBs) for soldering issues, component misplacements, and polarity errors. They verify flagged defects to ensure product quality and communicate findings to rework and engineering teams.

• Safely load and unload PCB panels, run pre-programmed inspection routines, and adjust machine parameters as needed.
• Review machine-flagged anomalies and differentiate between false calls and actual defects.
• Interpret inspection reports and categorize defects according to established industry standards like IPC-A-610.
• Perform routine machine calibration, basic troubleshooting, and inform technicians of systemic assembly or component issues.
• Record inspection data, log defect trends, and assist with first-piece inspections.

About BAE Systems Electronic Systems

BAE Systems, Inc. is a defense, aerospace, and security company headquartered in Falls Church, Virginia, with more than 40,000 employees worldwide. We serve, supply, and protect those who protect us. As one of the most geographically diverse international defense companies, we deliver a full range of products and services spanning air, land, maritime, space, and cyber, including advanced electronics, intelligence solutions, and dedicated customer support.

Our culture is performance-driven and values-led, built on curiosity, creativity, and collaboration. Purpose isn't a tagline here. It's what drives us. We're developing breakthrough technologies that defend national security and make a lasting impact on our communities and our planet. When you join BAE Systems, you're not just building a career. You're contributing to a mission that truly matters.

This position will be posted for at least 5 calendar days. The posting will remain active until the position is filled, or a qualified pool of candidates is identified.

Required Skills and Education

• High School diploma or GED
• 1-2 years in electronics manufacturing, SMT (Surface Mount Technology) processes, or quality control inspection.
• Familiarity with reading PCB layout diagrams, Bills of Materials (BOMs), and using microscopy/magnification aids.
• Excellent close vision, depth perception, and the ability to accurately differentiate colors.
• Basic familiarity or certification with IPC-A-610 standards.

Preferred Skills and Education

• Manufacturing or a related technical discipline
• Direct experience operating or programming AOI equipment. Previous knowledge of Surface Mount Technology (SMT) is highly desired.
• Strong ability to read and interpret schematics, PCB layout diagrams, assembly drawings, and Bills of Materials (BOM).
• General data entry and software navigation skills. Ability to load, adjust, and understand algorithm-based inspection programs.

Benefits Information

Employee Benefits: At BAE Systems, we support our employees in all aspects of their life, including their health and financial well-being. Regular employees scheduled to work 20+ hours per week are offered: health, dental, and vision insurance; health savings accounts; a 401(k) savings plan; disability coverage; and life and accident insurance. We also have an employee assistance program, a legal plan, and other perks including discounts on things like home, auto, and pet insurance. Our leave programs include paid time off, paid holidays, as well as other types of leave, including paid parental, military, bereavement, and any applicable federal and state sick leave. Employees may participate in the company recognition program to receive monetary or non-monetary recognition awards. Other incentives may be available based on position level and/or job specifics.

Intern Benefits: Temporary employees generally are not eligible for BAE Systems benefits, but can elect to participate in the 401(k) savings plan. Temporary employees working 20+ hours per week are eligible for medical benefits, the employee assistance program, and business travel accident insurance.

Please note: Some benefits may be different for union employees that are governed by a collective bargaining agreement (CBA) or for positions covered by a wage law called the McNamara-O'Hara Service Contract Act (SCA).