Instrument & Controls Engineer - Brownsville, TX
$100k - $140kEverforth, Cybercoders
Job Description
Job Description
Instrument & Controls Engineer
Position Overview
We are seeking a hands-on Instrument & Controls Engineer to design, commission, and maintain process control and safety systems for industrial operations. The role focuses on ensuring reliable, safe, and compliant performance of DCS/PLC systems, Fire & Gas (FGS) and Safety Instrumented Systems (SIS), and associated field instrumentation through design, troubleshooting, testing and continuous improvement.
- Develop and maintain instrument and control system designs, specifications, loop diagrams, cable schedules and wiring details for DCS/PLC and SIS installations.
- Configure, program and commission DCS and PLC systems (logic, HMI screens, alarms, interlocks) and perform FAT/SAT activities with vendors and project teams.
- Design, implement and test Fire & Gas systems (FGS), fire systems, gas detection and associated shutdown logic in compliance with relevant codes and standards.
- Lead field commissioning, loop checking, calibration and start-up activities for transmitters, flow meters, valves, actuators, and other field devices.
- Troubleshoot and debug control system issues, perform root cause analysis, and implement corrective actions to improve reliability and uptime.
- Manage SIS lifecycle activities including Safety Requirements Specifications (SRS), SIL assessments, validation, proof testing and maintenance in accordance with IEC 61511/ISA standards.
- Prepare and maintain technical documentation, instrument datasheets, control narratives, test procedures, and as-built records.
- Coordinate with project managers, operations, maintenance teams and vendors to resolve technical issues, support modifications and ensure safe handover to operations.
- Provide training and technical support to operations and maintenance personnel on control systems, SIS, FGS and instrument maintenance practices.
- Participate in HAZOPs, risk assessments and change control processes to ensure compliance with safety and regulatory requirements.
Qualifications
- Bachelors degree in Instrumentation, Electrical, Control Systems Engineering or related discipline (or equivalent experience).
- Minimum 3 years experience in instrument & controls engineering for process or industrial facilities, including hands-on commissioning and troubleshooting.
- Proven experience with Distributed Control Systems (DCS) and Programmable Logic Controllers (PLC) configuration and programming.
- Practical experience with Fire & Gas Systems (FGS), fire systems, gas detection and Safety Instrumented Systems (SIS) including SIL lifecycle knowledge (IEC 61511/ISA).
- Strong troubleshooting and debugging skills across control logic, field devices, networks and HMI/SCADA systems.
- Experience with vendor FAT/SAT, loop checking, calibration and commissioning procedures.
- Knowledge of common control platforms (e.g., Honeywell, Emerson, ABB, Siemens, Rockwell) and PLC families (Allen-Bradley, Siemens).
Benefits
Salary: $100k-140k/year
- Medical
- Dental
- Vision
- Paid Time Off
- Paid Holidays
Salary
$100000 - $140000 USD per yearVacancy posted 3 days ago
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