Controls Engineer

Controls Engineer

We are seeking a highly skilled and motivated Controls Engineer with hands-on experience in industrial automation, control systems, and robotics. This role will design, program, troubleshoot, and maintain automated control systems while supporting system integration, commissioning, and customer service activities. The ideal candidate will have experience with Allen Bradley or Siemens control platforms and be comfortable working in a fast-paced manufacturing environment.

Position Responsibilities

Controls System Design & Programming

• Design, program, and troubleshoot industrial automation control systems.
• Develop and modify PLC and HMI programs using Siemens TIA Portal and/or Allen Bradley platforms.
• Program and integrate Fanuc robots for automated manufacturing applications.
• Perform system upgrades, retrofits, and modifications to improve system performance.

Automation & System Integration

• Integrate PLCs, HMIs, SCADA systems, robotics, and other automation equipment.
• Work with industrial communication protocols such as Ethernet/IP, Profinet, and Modbus.
• Support motion control and PLC-based motion applications as needed.

Troubleshooting & Field Support

• Diagnose and resolve complex controls and automation issues.
• Provide on-site technical support, service, troubleshooting, and repairs.
• Respond to urgent service requests and provide remote technical assistance when required.
• Travel to customer locations to support installations, troubleshooting, and system improvements.

Testing & Commissioning

• Conduct system testing, validation, commissioning, and start-up activities.
• Optimize control systems to meet performance, safety, and operational requirements.
• Identify opportunities for system improvements and increased automation efficiency.

Documentation & Training

• Create and maintain detailed control system documentation and service reports.
• Develop troubleshooting and maintenance documentation for future reference.
• Train client personnel on system operation, troubleshooting, and maintenance procedures.

Safety & Compliance

• Ensure control systems and service activities comply with applicable safety standards and regulations.
• Follow industry best practices, including relevant requirements such as NFPA 79, ISO 13849, and IEC 61508.

Prerequisites

• Minimum of 3 years of experience in controls or control systems engineering.
• Hands-on experience with either Allen Bradley or Siemens PLC systems is required.
• Experience with Siemens TIA Portal and/or Allen Bradley PLC programming.
• Experience with Fanuc robot programming and integration preferred.
• Strong knowledge of industrial automation and control systems.
• Experience with PLCs, HMIs, and industrial communication protocols.
• Strong troubleshooting and problem-solving abilities.
• Experience providing field service or technical support preferred.
• Ability and willingness to travel to customer sites.
• Strong communication skills and ability to work effectively with customers and internal teams.
• Experience in manufacturing or industrial automation environments preferred.

Certifications (Preferred, but not Required)

• Siemens PLC/TIA Portal certification.
• Allen Bradley/Rockwell Automation certification.
• Fanuc robotics certification.
• Industrial automation or controls-related certifications.
• Safety-related certifications or training.

What the Role Offers

• Competitive compensation of $40–$55 per hour, plus overtime.
• Health, dental, and vision insurance.
• 401(k) plan with company match.
• Paid time off and holidays.
• Career development opportunities and ongoing technical training.
• Travel reimbursement and allowances for service calls.
• Hands-on experience with advanced industrial automation, robotics, and control systems.

Why Ann Arbor?

Ann Arbor offers a strong engineering and technology environment with close connections to Michigan's automotive, manufacturing, robotics, and advanced technology industries. The area provides access to a skilled technical workforce, research and innovation resources, and a broad network of industrial employers, making it well suited for professionals working in controls engineering and industrial automation.