Senior Mechanical Engineer - Atmospheric

Location Los AngelesContact Marella HajjarJob Ref 10840Published 6 months agoJob Type PermanentJob DescriptionLocation: Playa Vista, California (in-person, five days per week)Outpost is pioneering Earth return logistics for space. We’re building vehicles that can return payloads from orbit safely and precisely—enabling faster space-based manufacturing, global delivery, and entirely new capabilities in the space economy. Our spacecraft is already backed by the U.S. government with multiple missions ahead. We’re a mission-focused team, building with urgency, grit, and care for the work we do and the people we do it with. The RoleWe’re looking for a Mechanical Engineer who will own the design, analysis, and development of Outpost’s atmospheric recovery systems. This role sits at the intersection of structures, thermals, mechanisms, and aerodynamics – translating system requirements into flight-ready hardware. You will lead the mechanical design of components and assemblies that survive hypersonic reentry, transition into controlled flight, and deliver payloads with unprecedented accuracy. This includes mechanisms, interfaces, deployables, rigid and soft-goods integration, and structural elements across the CarryAll vehicle families. This is a hands-on engineering role in a fast-moving environment. You will be working directly with GNC, TPS, test, avionics, and manufacturing teams to mature hardware through analysis, prototyping, testing, and flight. ResponsibilitiesDesign and develop mechanical systems for atmospheric recovery, including deployable structures, aerodynamic decelerators, recovery mechanisms, airframe interfaces, and precision landing hardware.Own hardware through the full lifecycle: concept, requirements, CAD, FEA, prototyping, assembly, qualification, and flight.Perform structural, thermal, and mechanism analyses to validate designs under extreme loads, temperatures, and dynamic environments.Lead mechanical design integration between rigid structures, paraglider systems, soft goods, and flight hardware.Partner closely with GNC and aerodynamics teams to ensure mechanical designs enable required precision, controllability, and performance.Develop test plans and support ground, wind-tunnel, and flight tests for atmospheric recovery subsystems.Drive design reviews (PDR/CDR) and prepare clear documentation, drawings, BOMs, and work instructions. Qualifications3-5 years industry experience in mechanical design for aerospace hardware.Work on-site in Playa Vista, CaliforniaStrong proficiency in CAD (SolidWorks, NX, or similar) + mechanical analysis tools (structural/thermal in Ansys – Solidworks acceptable).Experience designing structures, mechanisms, deployables, and aerodynamic structures (parachutes/paragliders, flaps, linkages, hinges, etc.).Deep understanding of load path, interfaces, and environmental requirements for high-energy flight environments.Experience taking hardware from concept to production and/or flight.Comfortable working in ambiguous environments and iterating quickly with cross-functional teams.Comfortable executing rapid, hands-on prototypes to support fast design–build–test cycles.Excellent documentation, communication, and technical writing skills. Additional Skills or ExpertiseExperience with reentry systems, atmospheric flight vehicles, TPS interfaces, or parachute/paraglider systems.Background integrating soft goods with rigid structures.Experience in hypersonic, supersonic, or high-aero-load environments.Field test experience (drop tests, flight tests, parachute deployments, etc.).Familiarity with DOF-limited mechanisms and precision actuation in harsh environments. Compensation & Benefits95,000 – 150,000, Salary may vary with experienceIncentive EquityAnnual Performance-Based BonusMedical, Dental and Vision InsuranceShort- and Long-Term Disability InsuranceLife InsurancePTO401k with Company matchSubsidized daily catered lunch, snacks and coffee