Machine Operator - Melt Deck/Refractory (2nd Shift)
Full-time
Job Description Refractory and Melt Deck production associates complete a variety of operations tasks that promote the efficient melting and mixing of iron in the Spin Line department. This role requires employees to take on added technical/mechanical responsibility. They are required to learn mechanical and metalogical skills to ensure the mix of pour is ideal for the entire process.
Essential Functions:
Essential Functions:
- Operate overhead crane to move raw material from raw material yard to charge cars for melting process and transfer iron to holding furnace
- Weigh material
- Monitor and add alloys as needed
- Perform temperature checks on the electric melt furnace
- Slag furnace removing impurities from 2650 - 2800 degree molten iron
- Charge and operate the furnace to melt the materials for the full melt cycle
- Enter and retrieve data from the computer
- Perform routine preventive maintenance
- Pour molten iron from furnace to transfer ladle
- Sintering and cold starts
- Maintain a clean work environment in accordance with the 5S guidelines
- Operate industrial powered equipment
- Perform all other duties as assigned
- Knock out, pour, and rebuild the following:
- Runner Box, I- Ladles, and Slag Poles
- Complete the weekly PMs on melt furnace, which includes:
- Knocking out slag from the furnace wall
- Inspecting furnace lining
- Repair furnace lining
- Set furnace up for the next operating day and load travel car
- Melt Trough, repair and or rebuild
- Rebuild melt furnace
- Remove condo
- Cut trench in old lining
- Set furnace to push out old liner
- Push out old liner
- Clean and inspect furnace wall
- Repair furnace wall, grouting back areas of concern
- Prepare furnace for relining
- Set forms and prepare for materials to reline furnace
- Use proper procedures for adding of materials for relining furnace
- Perform relining and set up furnace for starting of centering cycle.
- Vessel dismantling and rebuilding
- Disassemble vessel
- Knock out old materials and clean
- Prepare vessel for reassemble
- Pore lining and reassemble and set vessel up for test
- Set vessel on heat to dry
- Bull ladles knock out and repour
- Be able to repair 50-ton furnace and #1 and #2 trough on the spin line
- Install and repair all refractory work related to operations, including furnaces, iron ladles, troughs, runner boxes, slag paddles, intermediate ladles, installing nozzles, etc. Example: chip out the old lining from a furnace and install new lining
- Inspect equipment to detect faulty performance and conditions, to avoid breakdown
- Document information daily related to refractory work
- Backup Melt Crane Operator / Transfer Ladle Operator / Melt Furnace Operator
- Operate industrial-powered equipment
- Crosstrain other employees as required
- Perform all other duties as assigned
- Minimum Qualifications High School Diploma or GED required Ability to obtain certification to drive industrial powered equipment (example: Fork Truck)
- Moderate to heavy physical effort (lift/carry up to 50 lbs with assistance)
- Ability to go up and down stairs multiple times per day
- Prolonged, extensive, or considerable standing/walking
- Lift supplies/equipment
- Pushes/pulls or moves/ lifts heavy equipment/supplies, with assist depending on weight
- Manual dexterity and mobility
- Considerable reaching, stooping, bending, kneeling, crouching
- Far Acuity: ability to see clearly at 20 feet or more
- Near Acuity: ability to see clearly at 20 inches or less
- Depth Perception: ability to judge distance and space relationships
- Field of Vision: ability to see peripherally
- Accommodation: ability to adjust vision to bring objects into focus
Vacancy posted 3 days ago
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