Senior Design Engineer

THE COMPANY

Invio Automation is a leading provider of advanced automation solutions, serving high-growth markets including medical device and life sciences, renewable energy, mobility, logistics & fulfillment, and heavy industry. Our collaborative teams deliver mission-critical R&D pre-validation services that lay the foundation for full-scale automation systems-where precision, efficiency, and accuracy are essential to success. With ten locations across North America and a global network of partners, Invio maintains a strong presence in key regions where local service and support matter.

Invio's proven portfolio of Industry 4.0 technology includes Autonomous Guided Vehicles (AGVs) for heavyweight applications, turnkey assembly lines, welding automation, lift-assist tools for safety-critical operations, robotic cells, multi-station assembly systems, bonding and welding technologies, vision systems, and precision dispensing solutions such as high-viscosity pumps, impulse bag sealing, and needle bending.

Working at Invio means making a direct impact on the future of American manufacturing. We are committed to improving the lives of those who partner with us by designing and integrating custom-engineered automation solutions that enhance safety, increase efficiency, and raise product quality for our customers.

DESCRIPTION

Senior Design Engineers apply engineering theory and real-world experience to design industrial ergonomic systems and material handling equipment. They lead modeling and detailing tasks, ensuring compliance with engineering standards, specifications, and quality requirements. This role performs advanced design and FEA analysis on high-complexity systems while translating customer requirements into engineered solutions. The Senior Design Engineer manages projects from concept through installation and communicates technical solutions clearly to both internal and external stakeholders.

ESSENTIAL DUTIES AND RESPONSIBILITIES

• Complete 3D designs and assemblies for industrial tooling and automated systems.
• Analyze as-built design information and prepare design update plans.
• Create field sketches, layouts, and detailed drawings in accordance with customer and company standards.
• Perform FEA and advanced design analysis to validate structural integrity and functionality.
• Work directly with customers on design concepts, feasibility assessments, and improvement opportunities.
• Lead discussions around manufacturability, ergonomics, and design efficiency.
• Manage revisions and support customer satisfaction through proactive communication and problem resolution.
• Lead creation and approval of technical specifications, ensuring accuracy and completeness.
• Manage the technical execution of projects from concept through completion.
• Oversee complete project setup, documentation, and issue resolution.
• Ensure adherence to engineering processes and documentation standards for all assigned projects.
• Lead timely responses for customers, delegating tasks and ensuring follow-through.
• Refine technical communications for clarity and precision.
• Mentor teammates and lead cross-functional collaboration between design, manufacturing, and project teams.
• Deliver technical presentations and lead discussions with customers and internal stakeholders.
• Inspire and support the team during complex or high-pressure projects, maintaining engagement and morale.
• Set the example for professional conduct, accountability, and technical excellence.
• Serve as a safety ambassador within the department and across the site.
• Provide technical guidance and project direction to junior engineers.
• Perform other duties as assigned.

Qualifications:

• Minimum of 5 years of experience in tooling design/automation design, including FEA.
• Technically proficient with 3D CAD Modeling programs
• Strong working knowledge of mechanical principles, understanding of 3D models, layout drawings and engineering specifications
• Ability to apply engineering theories to design industrial ergonomic systems and automated tooling.
• Strong interpersonal and communication skills, with the ability to collaborate across disciplines and with customers.
• Capable of managing multiple projects in a fast-paced, dynamic environment.
• Excellent organizational and planning skills; able to adapt to changing priorities.
• Demonstrated ability to learn and apply new technologies.
• Proficiency in Microsoft Office (Word, Excel, PowerPoint, Outlook).

EDUCATION

• Bachelor's degree in mechanical engineering or a related field preferred.
• 5 to 10 years of relevant engineering experience in tooling, automation, or system design preferred.

INVIO AUTOMATION'S CORE VALUES

• We take pride in the reliability of our team and the difficult problems we solve for customers.
• We deliver real customer value that positively impacts the lives of those around us.
• We are dependable . Relationships and trust matter.
• Our ingenuity and desire to improve lives will complement our suite of solutions .
• We strive to demonstrate that our attention to detail does not start or end with the solutions we engineer and deliver.
• We believe exceptional service is better demonstrated than said.