Sr. Process Engineer

Sr. Process Engineer (Multiple Positions), Tesla, Inc., Buffalo, NY: Responsible for electronics troubleshooting with PCBA, Altium and schematic analysis. Develop and modify line layouts, including material flow, waste reduction, and ergonomics, utilizing Lean Manufacturing best practices. Perform root cause analysis of complex systems, and mitigation of failure modes via a systems approach. Analyze and optimize production processes to ensure safety while maximizing Overall Equipment Effectiveness (OEE) in cost effective means while driving to achieve world-class quality levels. Lead NCM (non-conforming material) activities, including the documentation and troubleshooting of line fall out. Utilize structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) and Eight Disciplines (8D). Perform supporting activities for engineering and manufacturing including 5S and Lean manufacturing activities, material handling improvements, production line configuration, and safety procedures. Monitor and reduce process variation using techniques such as Statistical Process Control (SPC) and Measurement Systems Analysis (MSA). Create and maintain Manufacturing Instructions, routings, and associated processes. Support 24 by 7 production operations. Full time employment, Monday Friday, 40 hours per week, $125,200.00 per year. MINIMUM REQUIREMENTS: Bachelor's degree in Integrated Manufacturing Systems Engineering, Mechanical Engineering, Industrial Engineering, Electrical Engineering, Mathematics, Physical Science, or a related field and 5 years of progressive, post-baccalaureate work experience. Alternatively, will accept a Masters degree in Integrated Manufacturing Systems Engineering, Mechanical Engineering, Industrial Engineering, Electrical Engineering, Mathematics, Physical Science, or a related field and 2 years of work experience. Must have 2 years of experience in each of the following: Design for Manufacturability, Poka Yoke, and elimination of risk with design recommendations; Automated Systems to support End of Line (EOL) troubleshooting including: Electronics, Computer Controls, Electromechanical, Fastening, or IT Systems; Developing and improving high volume processes and Overall Equipment Effectiveness; Bill of Materials, Manufacturing Execution System, Specification Management, and Change Point Management; Structured problem-solving techniques including: DMAIC, Ishikawa, Five Why (5W) or Eight Disciplines (8D); Linux, Tableau, and Minitab; and Python, C, C++, or SQL. Requires domestic travel up to 10% in order to visit other Tesla facilities. Employer will accept any suitable combination of education, training, or experience. To Apply, email your resume to View email address on click.appcast.io with job code BUF302304 in the subject line. Tesla is an Equal Opportunity / Affirmative Action employer committed to diversity in the workplace. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, age, national origin, disability, protected veteran status, gender identity or any other factor protected by applicable federal, state or local laws. Tesla is also committed to working with and providing reasonable accommodations to individuals with disabilities. Please let your recruiter know if you need an accommodation at any point during the interview process.