Advanced Manufacturing Engineer

Advanced Manufacturing Engineer (AME), Core DriveAt Magna, you can expect an engaging and dynamic environment where you can help to develop industry-leading automotive technologies. We invest in our employees, providing them with the support and resources they need to succeed. As a member of our global team, you can expect exciting, varied responsibilities as well as a wide range of development prospects. Because we believe that your career path should be as unique as you are.Transforming mobility. Making automotive technology that is smarter, cleaner, safer and lighter. That's what we're passionate about at Magna Powertrain, and we do it by creating world-class powertrain systems. We are a premier supplier for the global automotive industry with full capabilities in design, development, testing and manufacturing of complex powertrain systems. Our name stands for quality, environmental consciousness, and safety. Innovation is what drives us and we drive innovation. Dream big and create the future of mobility at Magna Powertrain.The Advanced Manufacturing Engineer (AME), Core Drive will lead and take ownership of process planning of powertrain products with a strong focus on cost targets. The AME considers new and innovative manufacturing technologies, as well as best use of installed equipment at the production site. The AME works to develop and implement manufacturing strategies by utilizing product design knowledge, materials, tooling and equipment capabilities, assembly methods, quality control standards and product safety requirements. Creates plans that optimize work force utilization, space requirements, workflow, and product traceability. The AME uses product and customer requirements to create specifications for tooling and equipment. The AME works with vendors to procure, setup and implement into the manufacturing facility along with the Manufacturing Engineers (ME) of the production site. Support Sales, Program Management and Finance during price buildup and the negotiation process.Key Responsibilities:Lead new quotation activities by providing detailed Cost Estimates to include process flows, capital investments, plant layout, tooling, work holding, gaging, perishable tooling, cycle times, planning and launch costs along with developing master timing charts for achieving manufacturing milestonesLead Design to Cost, evaluate product specifications of components and assemblies in close coordination with Product Engineering and PurchasingDevelop, refine, and lead manufacturing processes in all manufacturing locations, including plant layout concepts, supply base, logistics, process flows, and workforce utilization to attain maximum efficiency of installed capacity.Provide Manufacturing Engineering leadership, expertise and support while maintaining a broad knowledge of product design, manufacturing, and assembly processes.Ensure the consideration of internal process standards and lessons learned, make sure that experiences and lessons learned are communicated back to the organization.Lead the planning phase for assigned programs and hand over to the manufacturing site for the program launch phase. Consider the required deliverables according to the Global Program Management System (GPMS) and APQP requirements.Work with the manufacturing sites to establish, select, procure, and install equipment to support the launch of new programs.Develop the Production Concept during the Quotation and Serial Development Phase:Definition of production site, production technologies (new or innovative), equipment, and "Make or Buy" concept.Manufacturing and Assembly concept (equipment, clamping and tooling concepts, measuring concept, level of automation) and operational qualityProduction infrastructure, equipment, and floor layout conceptExecution plan for all Process Engineering Work Packages (Manpower, Resources, Cost and Timing)Develop the Production Process during the Quotation and Serial Development Phase including:Required process flows for In-House Components and AssemblyDevelopment and verification of new or innovative technologiesRequired process and control plans for Off Tool and Off Tool\Off ProcessRequired process instructions for In-House Components and AssemblyDevelop the Production Equipment during the Quotation and Serial Development Phase including:Required equipment for manufacturing of Purchased Finished or In-House ComponentsRequired equipment for Assembly of productsRequired equipment for Automation and handling or transferRequired equipment for Quality Control activities on shop floorDevelop the Production Tooling and Gages during the Quotation and Serial Development Phase:Apply customer Billable Tooling guidelineReuse of existing Tooling and Gaging located at production siteRequired Tooling for manufacturing of Purchased Finished or In-House ComponentsRequired Tooling for Assembly of productsRequired Gages for Quality Control on shop floor (standard or specific gages, measurements devices or systems and testing equipment for Assembly and In-House Components) and for Incoming InspectionDevelop the Production Infrastructure and Layout during the Quotation and Serial Development Phase including:Existing site infrastructure and layoutDetailed shop floor layout including material flow, production equipment and assembly linesRequired existing and new infrastructure (including expansion of buildings, floor, electricity, and air supply) and specifications, cost, timing, and potential suppliersConduct the FMEA Process during the Serial Development Phase including:Product design including special characteristicsFMEA productProcess Flow ChartsLessons LearnedDefinition of failure modes on working step level according to process flows of Manufacturing, Assembly (including rework), and linked logistics material and purchasing handling)Customers and Business Interfaces:Support of Sales, Product and Program Management, and FinanceSupport of Project and Program Managers, Product Engineering, Advanced and Supplier Quality, Purchasing, Change Management along with Production Site (Launch Managers, Manufacturing and Process Engineers)Production Component and Equipment SuppliersRequirements and Qualifications:Bachelor of Science in Mechanical Engineering or Manufacturing Engineering strongly preferredMinimum 8 years of experience required in Automotive Manufacturing or equivalent.Strong knowledge of state-of-the-art manufacturing technologies for powertrain products.Knowledgeable in production processes with hands-on manufacturing floor experienceInteraction with Manufacturing and Assembly equipment suppliersExperience in Electrification Powertrain Products a plusExperience in Lean Manufacturing TechniquesWorking knowledge of DFM, DFA, PFMEA (APIS), QS / ISO / TS / IATF, GD&T, APQP and PPAPProficiency in AutoCAD, 3D CAD designs using Inventor and/or SolidworksProficiency in Microsoft Office (Word, Excel, PowerPoint), Microsoft Project and Minitab is a plus.Excellent English written and verbal communication skills, Spanish is a plusExcellent analytical and problem-solving skills (8D, Shainin or Six Sigma training a plus)Self-motivated, team player with the ability to lead a team.Magna Standards:Practice and maintain integrity while following Magna's Charter and Constitution.Follow Magna's Code of Conduct and Ethics and related compliance policies.Supports and adheres to policies, procedures, and operational guidelines related to established quality management system (IATF 16949).Drive the development of new technologies to improve quality, efficiency and reduce cost.Comply with safety policies and procedures to ensure duties of self are performed in a safe manner.Health & Safety responsibilities:Understand applicable Environmental, Health & Safety policies and procedures in the workplace.Report unsafe conditions immediately.Report injuries, accidents, illnesses, near misses, property damage immediately.Follow safety rules.Comply with requirements for the use or operation of machines or equipment.Comply with Personal Protective Equipment (PPE) requirements.Create a positive work environment by demonstrating and sharing functional/technical knowledge.Develop and maintain a responsive and cooperative working relationship with internal and external customers.Treat everyone with dignity, trust