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Senior Production Supervisor

$70k - $85k

Flowmaster Mufflers, Inc.

If you are unable to complete this application due to a disability, contact this employer to ask for an accommodation or an alternative application process. Full Time New Braunfels, TX, US Salary Range: $70,000.00 To $85,000.00 Annually Essential Duties and Responsibilities Operations Leadership Lead the daily operations of assigned manufacturing and distribution departments. Ensure customer orders are produced and shipped within established lead times. Balance labor resources across departments to meet changing production demands. Monitor production schedules and adjust priorities to maximize throughput and customer service. Remove operational bottlenecks and resolve production issues affecting delivery performance. Serve as the primary escalation point for daily operational challenges. Leadership & Employee Development Directly supervise Production Supervisors and Shipping/Receiving Supervisors. Coach, mentor, and develop supervisors and lead personnel. Conduct performance evaluations and provide ongoing performance feedback. Participate in recruiting, interviewing, hiring, onboarding, and succession planning. Recommend promotions, disciplinary actions, performance improvement plans, and terminations. Build a culture of accountability, teamwork, and continuous improvement. Safety & Compliance Ensure compliance with all company safety policies and OSHA requirements. Promote a safe work environment by ensuring employees utilize required PPE and follow established work procedures. Conduct routine safety observations and participate in accident investigations and corrective actions. Maintain compliance with company policies and regulatory requirements. Production & Customer Service Monitor production performance against schedule and customer demand. Coordinate production priorities with Sales, Customer Service, Planning, Engineering, and Purchasing. Ensure quality standards are maintained throughout manufacturing operations. Resolve customer delivery issues through proactive production planning. Support new product introductions and production readiness. Inventory & Materials Management Ensure accurate inventory of raw materials, work-in-process, and finished goods. Monitor inventory levels and coordinate replenishment with Purchasing and Planning. Oversee material movement to support uninterrupted production. Ensure Global Shop transactions are completed accurately and timely. Lead Lean Manufacturing and continuous improvement initiatives. Analyze production metrics to identify opportunities for increased efficiency. Develop and monitor departmental Key Performance Indicators (KPIs). Lead root cause investigations and implement corrective actions. Standardize best practices across assigned departments. Equipment & Facilities Coordinate equipment maintenance priorities with Maintenance. Ensure production equipment is operating safely and efficiently. Identify capital equipment and facility improvement opportunities. Minimize equipment downtime through effective planning and communication. Administrative Responsibilities Review daily production reports and operational metrics. Ensure accurate production reporting within Global Shop. Maintain departmental documentation and standard operating procedures. Prepare reports and updates for the Senior Operations Manager. Perform other duties as assigned. Qualifications Education Equivalent manufacturing leadership experience may be considered in lieu of formal continued education. High School/GED, required Experience Minimum of 7 years of manufacturing experience. Minimum of 3-5 years of progressive leadership experience managing supervisors or multiple production departments. Experience in sewing, assembly, or manufacturing operations preferred. Experience with ERP systems. Knowledge, Skills & Abilities Strong leadership and coaching skills. Excellent problem-solving and decision-making abilities. Knowledge of Lean Manufacturing and continuous improvement methodologies. Strong understanding of production scheduling and capacity planning. Working knowledge of inventory control and material planning. Ability to analyze KPIs and operational performance data. Excellent organizational and communication skills. Ability to prioritize multiple projects in a fast-paced manufacturing environment. Proficient with Microsoft Office and ERP systems. Key Performance Indicators (KPIs) The Senior Production Supervisor is accountable for achieving performance goals in the following areas: Safety performance Productivity and labor efficiency Quality and first-pass yield Inventory accuracy Employee training and cross-training completion Scrap and rework reduction Employee engagement and retention Physical Requirements Regular walking throughout the manufacturing facility. Ability to stand for extended periods. Occasional lifting up to 40 pounds. Ability to work in a manufacturing environment with exposure to machinery, noise, and varying temperatures. #J-18808-Ljbffr

Vacancy posted 2 days ago
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