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Process Engineer

Kalsec

Process EngineerThe Process Engineer serves as a key technical leader supporting manufacturing operations through the identification of process inefficiencies, enhancement of plant performance, and implementation of safe, practical, and cost-effective engineering solutions.This role leads process and equipment design initiatives, manages small capital and expense projects, and strengthens production documentation and standards. The Process Engineer also provides technical expertise in troubleshooting, control strategy development, and process safety.Working cross-functionally with production, quality, safety, and environmental teams, this role drives operational excellence, ensures compliance with engineering and food safety standards, and supports the long-term reliability, efficiency, and continuous improvement of plant operations.Essential Job Responsibilities:Process Engineering & Operations SupportCollaborate with production teams to analyze manufacturing processes and identify inefficiencies, bottlenecks, and cost improvement opportunitiesDevelop process flows and create or modify P&IDs, layout drawings, and isometrics for new and existing processesEvaluate new materials, equipment, and manufacturing methodologies to improve performance and reliabilityAssist and/or lead troubleshooting of processing issues using data trends, historical information, and system knowledgeResolve technical challenges with practical, robust, and cost-effective solutionsUtilize data analytics tools to identify trends, improve efficiency, and support operational decision-makingEnsure compliance with food safety standards including SQF, HACCP, and GMP, and support sanitary design principlesProject Engineering, Safety & Continuous ImprovementManage small capital and expense projects (typically under $2M), including scope, schedule, cost, and stakeholder coordinationPartner cross-functionally to develop, maintain, and improve standard operating procedures (SOPs) for batch processingDevelop and support control strategies; contribute to instrumentation specifications and PLC/DCS-based troubleshootingDesign, size, and specify plant equipment such as pumps, piping systems, heat exchangers, vessels, and packaging equipmentEvaluate upset conditions and determine appropriate safety devices, including relief systems and safety circuitsParticipate in Process Hazard Analyses (PHA) and ensure completion of action items tied to process safety improvementsMaintain process safety documentation and support Management of Change (MOC) and PSM practicesInterpret and apply applicable codes and standards (NFPA, ISA, API) related to engineering and safety complianceQualifications:RequiredBachelor's degree in Engineering (Chemical, Mechanical, Electrical, or Manufacturing preferred)5+ years of plant or manufacturing experienceExperience with process and equipment designKnowledge of lean manufacturing principlesStrong problem-solving, communication, and collaboration skillsDesiredExperience with Process Safety Management (PSM)PLC and/or DCS experience (e.g., Allen Bradley, DeltaV)Six Sigma certificationWorking Conditions:Ability to work in manufacturing environments, including climbing ladders, confined spaces, bending, kneeling, and working overheadExposure to varying environmental conditions, including heat and coldAbility to access all areas of the facilityAbility to travel domestically and/or internationally as needed (up to 10%)Equal Opportunity Employer/Protected Veterans/Individuals with Disabilities This employer is required to notify all applicants of their rights pursuant to federal employment laws. For further information, please review the Know Your Rights notice from the Department of Labor.

Vacancy posted 4 days ago
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