Process Engineer
Buzzi Unicem USA Inc.
Overview Buzzi Unicem USA, a major U.S. cement manufacturer, is looking for an experiencedProcess Engineer to join the team at our Cape Girardeau, MO Plant. We believe our employees are our greatest asset and we continue to strive to provide a culture that supports career growth through strong leadership and development planning that is both financially and professionally rewarding for all our employees. Responsibilities Monitor and analyze plant operations to optimize process performance and reduce energy consumption.Support troubleshooting and root cause analysis for process upsets and equipment failures. Drive optimization intiatives with quality, maintenance, and operations teams to achieve production goals. Ensure compliance with company safet standards, enviromental regulations, and maintenance best practices. Assist in implementing process control strategies and automation improvements. Prepare technical reports and performance summaries for optimization projects. Develop and review standard operating procedures (SOPs). Assist in commissioning and testing of new process equipment. Support environmental compliance and sustainability initiatives. Train operators on process understanding and data interpretations. Participate in capital project planning and process design evaluations. Qualifications Bachelor’s degree in Chemical Engineering, Electrical Engineering, or related Engineering field. Proficiency in Thermodynamics & Fluid Mechanics: Understanding heat flow in kilns and airflow in cooling systems. Knowledge of Process Simulation Software: Basic familiarity with tools like Aspen HYSYS, MATLAB, or AutoCAD. Knowledge of Automation Systems: Familiarity with PLC (Programmable Logic Controller) logic and HMI systems to monitor plant data. 2–5 years of Industrial experience preferred; heavy industry or cement experience a plus. Working knowledge of industrial processes, emissions control, and Failure analysis Safety Focus: Strong commitment to safety and regulatory compliance. Knowledge of environmental regulations (Federal and State-level). Ability to understand regulatory requirements and apply them to plant operations. Strong analytical and problem-solving abilities with attention to detail. Data Analytics & Monitoring: Proficiency in advanced analytics platforms (like Seeq Workbench) to track Kiln feed rates, temperatures, and mill performance. Process Optimization: The ability to fine-tune complex systems, such as combustion control and Coal Mill efficiency, to maximize output while minimizing energy consumption. Organize and Lead Process audits, to identify bottlenecks and initiate improvement. Instrumentation Knowledge: Understanding the sensor tags (e.g., RSLinx Enterprise tags) and control logic that feed into the plant's DCS (Distributed Control System). Effective communication skills with regulators, plant employees, and leadership. Ability to manage multiple deadlines and projects simultaneously. Ability to work extended hours as needed for compliance events, reporting deadlines or inspectations. The successful performance of this position requires regular, reliable and punctual attendance. We are an equal opportunity employer and consider all qualified applicants without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, veteran status, or other protected characteristics. #J-18808-Ljbffr Buzzi Unicem USA Inc.
$110k
...job. Responsible for the technical and economic aspects of process unit operations. Provide technical support for the maintenance... .... Direct and manage the total coordination between engineering and production to maximize the up-time of equipment and highest...SuggestedTemporary workFor contractorsRelocation packageShift work- ...Job TitleRoutinely monitors the process to ensure reliable operation with respect for safety and manufacturing cost. Engineer recommends and sponsors process changes within the normal operating range to minimize cost and downtime. Engineer will sponsor and champion changes...Suggested
$110k
...Process Innovation Engineer - Chemical Manufacturing | Petrochemical Industry We are seeking an experienced Process Engineer to join our team as a Process Innovation Engineer in a dynamic chemical manufacturing environment. This role is ideal for a seasoned professional...SuggestedRelocation packageShift work- ...JOB DESCRIPTION Paint Process Engineer DEPARTMENT: Engineering REPORT TO: Engineering Department Manager BASIC FUNCTION: This position requires an experienced professional with a comprehensive experience in paint processes and will be responsible for...Suggested
- ...Job Description Job Description SUMMARY Seeking a Process Engineer in Decatur, AL to provide technical leadership and process optimization support within a chemical manufacturing environment. This role will be responsible for improving process performance, reducing...SuggestedFor contractors
$86k - $110k
...Description: $86,000 - $110,000 base + 8-12% annual bonus + sign-on bonus Decatur, Alabama The Opportunity This is a Process Engineer role with a global chemical manufacturer where you'll own the technical and economic performance of a process unit - not just...Relocation packageShift work- POSITION OVERVIEWThe Production Engineer provides chemical engineering expertise to deliver optimum performance of Ascend's process units in the areas of capacity, yields, energy, safety, and quality. The position works under the direction of the site Production Engineering...Full timeLocal area
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$100k - $130k
...Description Insight Global is looking for a Senior Manufacturing Engineer for our client in Decatur, AL. The Senior Manufacturing... ...production teams to integrate manufacturability early in the design process, strengthen process reliability, and support ongoing...- ...and improving automation control systems integral to production processes. Troubleshoot and implement controls improvements to increase... ...or equivalent required. • Associate or Bachelor’s degree in Engineering, Electrical, Instrumentation, Robotics preferred. • Preferred...Temporary workLocal areaMonday to FridayShift work
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$80k - $100k
...Job Title: Manufacturing EngineerJob Description This Manufacturing Engineer role focuses on driving industrial development, production methods, and process improvements within a plant environment. The position contributes directly to industrial footprint planning,...Permanent employmentWork at office- ...Mechanical Engineer Research, design, and develops instruments, automation controls, engines, machines, mechanisms, hydraulics, heat transfer, cryogenic and ordnance components, and systems that are used in the transmission, measurement, and use of energy. Application...
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$86k - $107k
...per yearLocation: Decatur, AlabamaMinimum Degree: BS Degree in Engineering (Chemical, Electrical, Mechanical or Civil). Must be ABET... ...manufacturing methods, layouts, and equipment. Assist in troubleshooting process and equipment problems.CompetenciesBusiness Environment:...Contract workFor contractorsLocal areaRelocation package- ...EngineerPrimetals Technologies USA, LLC is a leading partner for engineering, plant construction and lifecycle services in the metal... ...equipment.May support recommending standard new designs, new processes, or design changes to meet requirements.Prepare detail 3D engineering...Worldwide
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- Steel Technologies in Decatur, AL is seeking a Quality Assurance professional to administer and evaluate mill and customer rejects, review scrap, and initiate corrective actions to maintain product quality. The role requires knowledge of ISO and IATF16949 standards, experience...
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