Fiber Optic Assembly Specialist
Amphenol
Fiber Optic Assembly Technical Lead
Amphenol Fiber Systems International (AFSI) is a full service fiber optic company specializing in the fabrication and manufacture of fiber optic connectivity products and systems. Our commitment to technical excellence makes us an industry leader in producing sophisticated products and professional technical assistance in the fiber optic industry. AFSI, located in Allen, Texas, has and will continue to base its strategy on technical and application support, quality assurance, product performance and value.
Lead technical production of high-performance fiber optic cable assemblies (single- and multi-mode, pigtails, patch cords, MPO/MTP, cabling and harnesses). Own assembly process quality, first piece inspections, test acceptance, and mentoring/upskilling of assembly technicians. Drive yield improvement, documentation control and on-time delivery to customers.
Essential Functions:
- Lead and perform complex fiber optic termination processes (epoxy/polish, pre-polished, adhesive/UV, mechanical) and MPO/MTP multi-fiber terminations.
- Perform end-face inspection and rework to meet acceptance criteria; enforce connector cleanliness standards.
- Assist with first time builds. Work with manufacturing engineering to document the process & train production.
- Troubleshoot production issues in WIP and develop solutions to resolve.
- Execute and validate assembly test procedures: insertion loss, return loss, continuity, and where applicable OTDR checks for trunk assemblies. Produce professional test reports and maintain traceability.
- Develop, maintain and improve standard work, process sheets and strip templates.
- Mentor, train and evaluate assemblers; lead cross-training and certification activities on the production floor.
- Investigate assembly defects, lead root-cause analysis (8D/CAPA), implement corrective actions and monitor effectiveness.
- Partner with engineering, quality and procurement on design for manufacturability (DFM), supplier issues and nonconformance resolution.
- Enforce ESD, clean-room and safety/quality policies; participate in audits and continuous improvement (5S/Kaizen).
Required Knowledge, Skills, and Abilities:
- IPC-A-610 or similar assembly/inspection certification.
- Experience with Simplex, MPO/MTP, ribbon/mass fusion splicing or high-density multi-fiber assembly methods.
- Familiarity with ISO/AS quality systems, traceability and FAI processes.
Required Education and Experience:
- High school diploma or GED required. Associate degree or technical certificate in electronics, optical communications or related field preferred.
- 5–8+ years hands-on fiber optic assembly experience; demonstrated progression to technical lead or senior assembler role.
- Proven expertise with connector termination processes, end-face inspection, and insertion/return-loss testing.
- Experience entering production and test records into ERP/MES systems.
- Demonstrated ability to lead operators and technicians, deliver training, and drive process improvements.
Work Environment:
- Repetitive fine motor tasks and close visual inspection; good near vision required (corrective lenses acceptable).
- Standing/bench work for prolonged periods; occasional lifting of crates or spools.
- Work in controlled environments (clean area) and areas requiring ESD control.
- PPE (safety glasses, ESD wrist strap, gloves) as required.
- Able to stand for prolonged periods, perform repetitive fine-motor tasks and lift up to 25 lbs.
Position requires candidates to be U.S. person as defined in ITAR, 22CFR 120.15 (U.S. Citizenship or Resident Alien Status)
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