Manufacturing Engineer IV
$113.93k - $142.42kBenchmark Electronics
Summary Provides technical manufacturing liaison required for the production of high quality products from the design phase through all phases of production. Liaison between the Program Design, Procurement, Assembly, and Quality Departments to promote an efficient and well-organized manufacturing operation. A prior background within an EMS/CM strongly preferred. Target Profile 20+ years of experience in aerospace and defense electronics manufacturing, with hands‑on expertise in electronic box‑build assemblies, cable/wire harness fabrication, and working knowledge of IPC‑A‑610, J‑STD‑001, and IPC/WHMA‑A‑620 standards. Specific Responsibilities Provide manufacturing engineering support for electronic box‑build assemblies, including integration of PWAs, cable/harness assemblies, and chassis hardware into final products. Support production activities including system integration, wiring installation, cable routing, and final assembly operations. Develop cable and wire harness manufacturing processes covering stripping, crimping, soldering, shielding, connector termination, and continuity verification. Lead troubleshooting, root cause analysis, and corrective actions for production and supplier issues involving solder defects, connector damage, cable/harness failures, PWA defects, conformal coating, and out‑of‑spec machined parts. Create and maintain manufacturing documentation, including assembly instructions, rework procedures, and process specs. Ensure all assemblies comply with applicable IPC workmanship standards and internal requirements. Additional Qualifications Hands‑on background in aerospace and defense box‑build production environments. Proficiency with cable assemblies, wire harness fabrication, connector systems, and PWB/PWBA processes. Solid understanding of IPC‑A‑610, J‑STD‑001, and IPC/WHMA‑A‑620 standards. Demonstrated ability to troubleshoot solder, connector, harness, and conformal coating defects. Familiarity with electro‑mechanical assembly in a regulated manufacturing environment. Responsibilities Attend design reviews and provide product evaluations to ensure the product design lends itself to practical, economical manufacturing techniques. Assist in reviewing engineering design drawings prior to “Production Release” for product and compatibility with “state‑of‑the‑art” manufacturing techniques. Assist in make/buy evaluations and make recommendations on “IN‑HOUSE” VS. “OUTSIDE VENDOR” manufacturing capabilities. Assist in vendor surveys. Evaluate the requirements for assembly tooling, fixtures, and equipment required to support the manufacturing operations. Participate in Material Review Board (MRB) activities and take an active role in the dispositioning of discrepant material and/or assemblies. Participate in the Change Control Board (CCB) review of engineering change orders to ensure proposed design changes are producible and within manufacturing capabilities. Assist in the monitoring of daily production activities and make recommendations on material and/or labor reductions to promote efficiency of operation. Coordinate with the Methods and Tooling groups and provide the technical product or specification drawing interpretations required for the design and fabrication of assembly tools, fixtures, and process methods instructions. Provide manufacturing assembly flow charts required to support the product flow and/or assembly sequence. Provide manufacturing assembly floor and equipment layouts required to promote an efficient flow of product through the various assembly states. Conduct any special manufacturing projects, evaluations or surveys as directed by management. Actively participate in Lean projects and activities including 5S, TPM, VSM, etc. Other Information Excellent written and verbal communication skills, interpersonal skills. Effective multitasking skills and the ability to take on additional responsibilities as required. Effective organization and prioritization skills. Demonstrate high attention to detail and strong ability to work with diverse groups. Demonstrates discretion, confidentiality, independent judgment and professionalism. Ability to work with minimal supervision and guidance, exercising discretion and independent judgment. Understanding of and ability to use continuous improvement tools. Strong customer service and client focus. Working knowledge of productivity tools, including Microsoft Office products Team's conferencing software. >15 years product engineering experience >5 years’ experience in an engineering or operations leadership role >3 years in a an engineering leadership or SME role >3-years of experience in ISO compliance Conducts research requiring a high level of expertise and knowledge of precision machining, materials and supporting processes. Devises new techniques, approaches and solutions to a wide range of technical challenges through experience and consulting with engineering specialists for technologies where there is not in‑depth expertise. Makes independent decisions based on available data, selection of materials, and required parameters. Evaluates plans and criteria for technical activities and recommends alternative solutions to comply with customer and Company obligations. May lead projects or segment of major projects responsible for achievement of schedule, fiscal and technical performance objectives. Develop new techniques as a result of independent research study; development and evaluation of plans and procedures; theoretical computations and analysis; design and development of equipment with complex features; testing of procedures, equipment, materials; makes extensive contributions to proposal efforts; responsibility for the conduct and performance of assignments. Reviews and coordinates work of subordinates to insure progress to schedule; interprets and directs the preparation of data for reports on technical findings, recommendations accomplishments, and progress measured against specific plans. Attends conferences and meetings to represent assigned job responsibility activity. Maintains knowledge in area of specialization. Is cognizant of developments in the related fields. May publish in scientific or professional journals or represent organization in professional societies. May be involved with hazardous waste oversight and compliance depending on the Division’s certifications and environmental responsibilities. May perform other duties and responsibilities as assigned. Education Bachelor’s Degree in Manufacturing Engineering, MS in Engineering field preferred. Geographical Location California: Santa Ana Physical Location Santa Ana, CA Shift Shift 1 Work Schedule M‑Th 0500‑1530 Employment Type Full Time Compensation Range $113,934.00 to $142,418.00 USD . Many factors are considered in compensation decisions, including but not limited to skills, certifications, licensures, experience, training, incumbent data, and other business needs. Benefits and Other Compensation Benchmark provides a comprehensive benefits package, including a Bonus Plan, 401(k), Paid Time Off, and Health, Dental, and Vision Insurance, all based on scheduled hours. Benchmark complies with applicable state and local employee leave laws. Equal Opportunity Employer Benchmark is an equal opportunity employer. We are bringing together a dynamic workforce with unique talents, life experiences, cultures, and perspectives to promote an innovative, collaborative, and creative place to work. 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$113.93k - $142.42k
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