Senior Reliability and Controls Maintenance Technician

Job Description

Job Description

Senior Reliability and Controls Maintenance Technician

Imagine stepping onto the production floor as the go-to expert when a complex system falters. You diagnose, stabilize, and elevate equipment performance—then you make it even better. At ATS, you’ll combine advanced troubleshooting with proactive reliability work to keep high-value assets running at their best.

What Your Day Looks Like

You’ll move seamlessly between rapid break-fix response and high-impact preventive work—bringing deep mechanical and electrical know-how to complex systems. One hour, you’re identifying root causes using infrared thermography or vibration analysis; the next, you’re fine-tuning control logic and solving hardware/software configuration issues. You’ll also:

• Program, analyze, and troubleshoot sophisticated control systems to resolve intricate software, hardware, and configuration challenges.
• Leverage predictive technologies—such as infrared thermography, ultrasonic testing, power quality analysis, laser interferometry, ball bar, and vibration analysis—to assess equipment condition and drive proactive maintenance.
• Lead and participate in continuous improvement initiatives, using CI tools to capture process gains and measurable cost savings.
• Source parts and supplies; propose engineered alternatives to enhance reliability and reduce downtime.
• Independently execute maintenance tasks to industry standards, upholding 5S and strong housekeeping practices.
• Operate machining equipment (lathe, drill press, grinder, and other metalworking tools) to fabricate/repair components; perform welding when needed.
• Research new methods, tools, and technologies; document and recommend best practices for deployment across ATS sites.
• Contribute inputs for cost analyses on new equipment, rebuild proposals, savings opportunities, and innovative ideas.
• Maintain accurate records, review CMMS histories, and analyze trends to improve asset performance.
• Provide technical content for sales quotations and support time-and-materials (T&M) assignments.
• Coach and mentor less experienced technicians and, when assigned, act as project manager to drive results.
• Advance your expertise with on-the-job training and self-directed technical study.
• Model safety—follow all policies, instructions, and guidelines; maintain situational awareness and identify unsafe behaviors or conditions.

What You Bring

• High School Diploma or GED required.
• Associate degree with a technical concentration and 7 years of related industry experience; or 10 years of related industry experience.
• Proficiency with predictive maintenance technologies (e.g., vibration analysis, laser interferometer use), precision alignment, and care of process equipment.
• Strong understanding of electrical, mechanical, fluid power, and control systems; able to diagnose issues, evaluate options, and execute repairs.
• Skilled with hand tools and specialized tools required for the trade.
• Willingness to travel as needed.
• Six Sigma experience preferred.

Physical Demands & Working Conditions

While performing the duties of this job, you will regularly stand, walk, use hands/fingers, reach, climb (including ladders or lifts), balance, stoop, kneel, crouch, or crawl in confined spaces, and communicate verbally. Sitting occurs occasionally. You must occasionally lift and/or move more than 50 pounds. Close and color vision are used regularly. Occasional exposure to outdoor weather and risk of electrical shock may occur. Work typically takes place in a very loud factory environment where hazardous materials and greasy or slippery floors may be present.

Compensation & Benefits

We align pay to skills, impact, and location. Our benefits include medical, dental, and vision coverage; paid time off; a 401(k) with employer match; tuition reimbursement; and more.

Pay Range: $102,970 - $131,689.52 USD