Senior Structural Hardware Engineer - ECU

Full-time

General Motors Proving Ground

Job Description
General Motors is at the forefront of the transformation of automotive with the electrification of our portfolio and the development of leading-edge central compute and autonomous capabilities. Our ECU Mechanical & Structural Design team is a dynamic, high-energy, and innovative group focused on developing robust mechanical architectures for next-generation ECUs (Electronic Control Units). The team is responsible for structural design, analysis, and validation of new ECU designs using engineering fundamentals, CAD, and CAE, while also reviewing and approving production design changes.
We are seeking a high-performing Structural CAE Hardware Engineer interested in leading the in-house development of electronics design. You will be responsible for the structural analysis, durability, and validation of electrical controllers and supporting hardware for our next-generation SDV (Software Defined Vehicle) architecture. This role requires strong collaboration with cross-functional and external partners.
What You’ll Do:
Translate CTQs / vehicle requirements into structural requirements and design constraints (vibration, shock, crash loads, mounting conditions, environmental exposure, etc.)
Develop and execute structural simulation models (linear/nonlinear FEA) to assess strength, stiffness, fatigue, and durability of ECU components and assemblies
Perform analyses for vibration, modal response, random vibration, mechanical shock, and mechanical integrity under various loading conditions
Evaluate and optimize designs for weight, stiffness, durability, and manufacturability
Support material selection, joint design, fasteners, and structural interfaces to ensure robust performance
Work with cross-functional teams (design, EE, manufacturing) to implement structural design improvements
Develop validation plans and correlate CAE results with physical test data (lab and vehicle level)
Provide structural inputs to DFMEA, DRBFM, and design reviews; clearly quantify risks, failure modes, and mitigations
Present analysis results, trade studies, and recommendations at PDTs, design reviews, and leadership updates
Your Skills & Abilities (Required Qualifications):
BS in Mechanical Engineering (or related discipline) with strong focus on solid mechanics and structural analysis
5+ years of experience in structural analysis/design of electronic enclosures or similar systems (ECUs, automotive components, aerospace, or industrial products)
Hands-on experience with CAE/FEA tools (e.g., Abaqus, ANSYS Mechanical, Nastran, HyperMesh, or equivalent) and data analysis tools (e.g., MATLAB, Python, or similar)
Strong understanding of:
Stress, strain, deformation, and failure theories
Linear and nonlinear FEA, contact modeling, and material modeling
Fatigue, durability, and vibration analysis (modal, harmonic, random vibration)
Bolted joints, welds, snap fits, and other mechanical connections
Material behavior (metals, plastics, composites) under thermal and mechanical loading
Practical experience correlating CAE models to physical test results (vibration tables, shock testing, durability testing)
Ability to interpret system loads and boundary conditions and collaborate closely with design and test teams
Strong communication skills; able to present complex structural analyses clearly to both technical and non-technical stakeholders
Demonstrated ability to work across cross-functional and global teams and manage multiple programs in parallel
What Will Give You a Competitive Edge (Preferred):
MS or PhD in Mechanical Engineering (Structures/Mechanics) or related field
Automotive experience with vibration, durability, and environmental standards
Experience with ECU housing design, packaging, and mechanical integration
Familiarity with manufacturing processes (castings, injection molding, sheet metal, machining) and their structural implications
Experience integrating structural design into DFMEA/DRBFM/DFx processes
Knowledge of multi-physics interactions (structural + thermal coupling)
Prior work with ECU designs
About GM
Our vision is a world with Zero Crashes, Zero Emissions and Zero Congestion and we embrace the responsibility to lead the change that will make our world better, safer and more equitable for all.
Why Join Us
We believe we all must make a choice every day – individually and collectively – to drive meaningful change through our words, our deeds and our culture. Every day, we want every employee to feel they belong to one General Motors team.
Benefits Overview
From day one, we're looking out for your well-being–at work and at home–so you can focus on realizing your ambitions. Learn how GM supports a rewarding career that rewards you personally by visiting Total Rewards resources .
Non-Discrimination and Equal Employment Opportunities (U.S.)
General Motors is committed to being a workplace that is not only free of unlawful discrimination, but one that genuinely fosters inclusion and belonging. We strongly believe that providing an inclusive workplace creates an environment in which our employees can thrive and develop better products for our customers.
All employment decisions are made on a non-discriminatory basis without regard to sex, race, color, national origin, citizenship status, religion, age, disability, pregnancy or maternity status, sexual orientation, gender identity, status as a veteran or protected veteran, or any other similarly protected status in accordance with federal, state and local laws.
We encourage interested candidates to review the key responsibilities and qualifications for each role and apply for any positions that match their skills and capabilities. Applicants in the recruitment process may be required, where applicable, to successfully complete a role-related assessment(s) and/or a pre-employment screening prior to beginning employment. To learn more, visit How we Hire .
Accommodations
General Motors offers opportunities to all job seekers including individuals with disabilities. If you need a reasonable accommodation to assist with your job search or application for employment, email us or call us at View phone number on us.fitly.work. In your email, please include a description of the specific accommodation you are requesting as well as the job title and requisition number of the position for which you are applying.

Apply

Vacancy posted 4 days ago

Similar jobs that could be interesting for youBased on the Senior Structural Hardware Engineer - ECU in Michigan vacancy

Senior Hardware Engineer - ECU Safety Analysis
...Our team is looking for a creative and highly energetic ECU Hardware Safety Analysis Engineer who can perform ECU circuit level safety analysis work... ...industries. ~ Good knowledge of Semiconductor physics, structures, fundamentals, models and failure mechanisms. ~...
Senior
Full time
Local area
Work from home
Relocation
Relocation package
General Motors
Michigan
4 days ago
Senior Electrical Hardware Engineer - ECU Requirements & Specifications
...team is looking for a creative and highly energetic ECU Hardware Requirements & Specifications Engineer who can lead the development and management of hardware... ...vehicle, electrical/controller architecture, infra-structure software, low-level software, diagnostic and...
Senior
Full time
Local area
Work from home
Relocation
Relocation package
General Motors
Warren, MI
3 days ago
Senior Hardware Test Engineer- System on Chip
...capabilities. Our Semiconductor Engineering team is a dynamic, high‑... ...a highly skilled and driven Senior Hardware Test Engineer to join our... ...for SoC and SoC‑centric ECU board bring‑up, test plan creation... ...test strategies and structured bring-up plans for SoCs and...
Senior
Full time
Local area
Work from home
Relocation package
General Motors
Warren, MI
7 days ago
Senior Hardware Engineer
...calibration solutions, anchored by expert technicians and cutting edge, patented technology. Position Summary The Senior Hardware Engineer will help develop state of the art vehicle diagnostic equipment and communication devices. This individual will work directly...
Senior
Local area
OPUS IVS INC
Dexter, Livingston County, MI
-66
Senior Structural Engineer, PE --- REMOTE --- DIRECT HIRE/PERMANENT!
$170k
...Manpower Engineering is closely partnering with a very-reputable, established and growing company on a remote, highly visible, and direct hire/permanent Senior Structural Engineer, PE position that’s available due to continued growth and offers strong professional development...
Senior
Permanent employment
Full time
Remote work
Worldwide
Manpower Engineering
Fenton, MI
3 days ago
Senior Civil/Structural Engineer
$73.45k - $132.78k
...Description Leidos Engineering offers its knowledge and expertise over a wide area of cutting-edge energy technologies and independent... ...infrastructure industry. We are seeking a Licensed Senior Civil/Structural Engineer with 5+ years of experience within the utility...
Senior
Local area
Immediate start
Remote work
Leidos
Detroit, MI
22 hours ago
Senior Hardware Engineer
$45 - $60 per hour
...Hardware Engineer The Hardware Engineer leads and reviews the design and development of electronic hardware, covering requirements analysis... ...present defined engineering deliverables in a proactive and structured manner. Develop engineered product solutions that meet...
Senior
Contract work
Temporary work
Work at office
Actalent
Detroit, MI
1 day ago
Senior Structural Engineer
...learn how you could help make great things possible not only in your community, but around the world. HDR Engineering is looking for a Substation Senior Structural Engineer to join our growing and nationally ranked team of Power Delivery professionals. The Substation...
Senior
Full time
Work at office
HDR
Ann Arbor, MI
22 hours ago
Senior Hardware Engineer
...interested in being part of our next generation, we want to hear from you! Job Description Position Summary The Senior Project Engineer – Hardware Electronics is responsible for the design, development, and validation of electronic hardware for automotive control...
Senior
KOSTAL of America, Inc.
Troy, MI
29 days ago
Senior Structural Engineer
...Job Description: General Summary: The Senior Structural Engineer, with limited supervision from Manager of Structural Engineering, will provide the technical, organizational and communication skills to produce well-designed and coordinated construction documents...
Senior
For contractors
Internship
Local area
Ghafari Associates
Dearborn, MI
2 days ago
Senior Structural Engineer
$95k - $129k
Description Job Summary The Senior Structural Engineer will lead the development of structural drawings and specifications for a variety of projects, ensuring precision and clarity for our clients in the Midwest. They will perform advanced structural analysis and design...
Senior
Temporary work
For subcontractor
Remote work
Brown and Caldwell
Troy, MI
22 hours ago
Senior Structural Engineer
$160k - $200k
...Senior Structural Engineer Opportunity Tetra Tech is adding a Senior Structural Engineer to our Structural Engineering team. This opportunity is remote and/or hybrid-friendly that can be performed from a wide range of locations across the US. Join Tetra Tech to...
Senior
For contractors
Work at office
Local area
Remote work
Work from home
Home office
Monday to Friday
Flexible hours
LS Technologies, LLC
Detroit, MI
12 hours ago
Senior Electrical Hardware Engineer
...research centers. Additional information about the company can be found at WhirlpoolCorp.com . This role in summary The Hardware Engineering position is responsible for designing electronics, from requirements to production release embedded in Whirlpool Appliances....
Senior
Contract work
Work at office
Work from home
Whirlpool Corporation
Benton Harbor, MI
2 days ago
Senior Hardware Engineer: Connectivity Modules
$135k - $209k
...today’s impossible into tomorrow’s standard —from breakthrough hardware and battery systems to intuitive design, intelligent... ...experience, and cloud-connected services. We are seeking a Senior Hardware Engineer to lead the design and system integration of next-generation...
Senior
Full time
Local area
Work from home
Flexible hours
3 days per week
General Motors
Michigan
5 days ago
Senior Structural Engineer
...team and become part of a company that values your skills, knowledge, and contribution. We are seeking a highly skilled Structural Engineer with a current Professional Engineer (PE) license to join our Engineering Department. This role is critical to the safety...
Senior
For contractors
Work at office
Local area
LJ Inc.
Swartz Creek, MI
2 days ago
Senior Electrical Hardware Engineer - SoC
...autonomous capabilities. Our Semiconductor Engineering team is a dynamic, high-energy, and... ...are seeking a highly skilled and driven Senior SoC Hardware Engineer to join our Semiconductor... ...application schematics centered around SoCs for ECU development, ensuring high performance,...
Senior
Full time
Local area
Work from home
Relocation package
General Motors
Warren, MI
1 day ago
Senior Hardware Design Engineer - Automotive Electronics
...We are seeking a Senior Hardware Design Engineer with expertise in automotive embedded electronics to lead end-to-end hardware development, including circuit design, PCB development, hardware validation, and production support for automotive electronic systems. Primary...
Senior
Full time
Neshent Technologies
Novi, MI
a month ago
Senior Manager Hardware Engineering
...Surveillance): Acron Aviation designs, engineers, and manufactures certified avionics... ...demands deep expertise across systems, hardware, software, and RF throughout the full product... ...line. · Partner with senior leaders, program managers, customers, and...
Senior
Overseas
Acron Aviation
Grand Rapids, MI
2 days ago
Senior Electrical Hardware Engineer - MCU Performance Analysis
...standard — from breakthrough hardware and battery systems to... ....Our Semiconductor Engineering team is a dynamic,... ...highly skilled and driven Senior Hardware Engineer -... ...trade-offs, and ECU/system decisionsIdentify... ...defining and executing structured performance analysis plans...
Senior
Full time
Local area
Work from home
Relocation package
Flexible hours
General Motors
Warren, MI
22 hours ago
Senior Hardware Engineer - Network Technology and Design
$106.6k - $192.7k
...standard — from breakthrough hardware and battery systems to intuitive... .../ Semiconductor Technology Engineering team is a dynamic, high-... ...architecture.We are seeking a Senior Hardware Engineer to lead the... ...for electronic control unit (ECU) design, as well as semiconductor...
Senior
Full time
Local area
Work from home
Relocation
Relocation package
General Motors
Warren, MI
1 day ago
Hardware Design Engineer
...HIL Hardware Design Engineer (Conventional - Vehicle Type) Location - Auburn Hills, Michigan (onsite only) Position – Fulltime/Contract... ...modification with the existing Framework & Commissioning. ECU Scope and Device Transmittal Analysis and Team reviews (Variant...
Full time
Contract work
Epsilon Solutions Ltd
Auburn Hills, MI
4 days ago
Hardware Engineer
$99.6k - $192.9k
...We are looking for an experienced Hardware Engineer to own signal integrity (SI) and hardware... ...experience, this position could be filled at the Senior / Lead / Principal level. Ideally,... ...do... Conduct design reviews of ECU circuit designs to ensure they meet...
Immediate start
Flexible hours
Ford Motor Company
Dearborn, MI
3 days ago
Sr. Structural Engineer
$99k - $141k
...A recognized practitioner and licensed engineer who possesses strong technical abilities... ...Responsibilities: Coordinates structural project team efforts to facilitate effective... ...project Performs effectively as a senior team member during design and/or construction...
Senior
Temporary work
For contractors
Work experience placement
HKS
Detroit, MI
1 day ago
Sr Hardware Engineer/CONTRACT POSITION
...Sr. Hardware Engineer/Full Time Contract We, at Leggett Dynamics, are searching for a Sr. Hardware Engineer/Full Time Contract role until 12/27 within our Engineering team. Did you know we are the world’s leading designer and manufacturer of seating support and comfort...
Senior
Full time
Contract work
Leggett & Platt
Detroit, MI
20 days ago
Senior Structural Engineer - Substation
...Burns & McDonnell provides unbridled professional growth for the best talent in the industry. Burns & McDonnell is seeking a Senior Structural Engineer to take control of their career potential by leading a multi-discipline team to address the challenges of North America’s...
Senior
For contractors
Work at office
Burns & McDonnell
Detroit, MI
22 hours ago
Senior Display Hardware Engineer, Optics
...DescriptionAbout the TeamCompute & Connectivity Hardware (CCH) is part of GM’s Vehicle Software & Electronics Engineering (VSEE) organization within Software & Services... ...hardware for GM’s vehicle portfolio.The RoleThe Senior Display Hardware Engineer, Optics will lead the...
Senior
Full time
Local area
Work from home
Relocation package
Flexible hours
Shift work
General Motors
Warren, MI
2 days ago
Senior Display Hardware Engineer, LCD Panels
...DescriptionAbout the TeamCompute & Connectivity Hardware (CCH) is part of GM's Vehicle Software & Electronics Engineering (VSEE) organization within Software & Services... ...criteria for next-generation pixel structures, sub-pixel layouts, aperture optimization, and...
Senior
Full time
Local area
Work from home
Worldwide
Relocation
Relocation package
Flexible hours
General Motors
Warren, MI
2 days ago
Senior Display Hardware Engineer, OLED Panel
...the TeamCompute & Connectivity Hardware (CCH) is part of GM’s Vehicle Software & Electronics Engineering (VSEE) organization within... ...architecture, with a focus on pixel structure, OLED stack design, and TCON/... ...programs.The Role: The Senior Display Hardware Engineer, OLED...
Senior
Full time
Local area
Work from home
Relocation package
Flexible hours
Shift work
General Motors
Warren, MI
2 days ago
Staff Hardware Engineer- Display Diagnostics & Interface Integration
...a dynamic, cross-functional hardware organization within GM’s Compute... ...looking for a Staff Hardware Engineer to lead hardware definition... ...analysis. Support display ECU and subsystem bring-up,... ...-driven issue management and structured engineering problem solving....
Full time
Local area
Work from home
Relocation package
General Motors
Warren, MI
3 days ago
Senior Structural Engineer
Job Description:General Summary:The Senior Structural Engineer, with limited supervision from the Manager of Structural Engineering, will provide the technical, organizational and communication skills to produce well-designed and coordinated construction documents for...
Senior
Full time
Internship
Work at office
Local area
Ghafari Associates
Dearborn, MI
22 hours ago

Do you want to receive more vacancies?

Subscribe and receive similar vacancies to Senior Structural Hardware Engineer - ECU. Be the first to apply!