Materials and Process Engineer - Metallics
$125k - $175kQuantum Space
Materials and Process Engineer - Metallics Rockville, MD or Hawthorne, CA or Tulsa, OK or Denver, CO Quantum Space is redefining mobility and maneuverability in space. Our high-mobility spacecraft platforms support national security, civil, and commercial missions with unmatched flexibility and propulsion capability. We build fast and iterate quickly. Who We're Looking For We are seeking an experienced Senior Materials and Process Engineer - Metallics to lead the development, qualification, and implementation of metallic materials and manufacturing processes for next-generation spacecraft structures, propulsion systems, and flight hardware. This role is ideal for an engineer with deep expertise in aerospace metallic materials, joining technologies, process qualification, and manufacturing development who thrives in a fast-paced environment supporting both hardware development and flight production. You will work closely with propulsion, mechanical, manufacturing, quality, and test engineering teams to select, qualify, and optimize metallic materials and manufacturing processes that enable reliable, high-performance spacecraft systems. This highly collaborative role combines technical leadership, hands‑on engineering support, root cause analysis, and process development across the entire product lifecycle - from early development through flight production. Where You’ll Make an Impact Lead the selection, development, qualification, and implementation of metallic materials and manufacturing processes for spacecraft structures, propulsion systems, and flight hardware Develop and qualify friction stir welding (FSW), welding, brazing, heat treatment, machining, forming, additive manufacturing, and other metallic fabrication processes to support spacecraft production Provide technical leadership for materials selection, compatibility assessments, and manufacturing process development across multidisciplinary engineering teams Provide technical expertise in the optimization and qualification of friction stir welding, electron beam welding, laser welding, TIG welding, and other advanced joining processes for flight-critical hardware Develop process specifications, material specifications, qualification plans, and manufacturing standards to support production and flight certification Investigate material failures, manufacturing anomalies, and nonconformances using root cause analysis and corrective action methodologies Support design reviews by providing guidance on material selection, manufacturability, structural integrity, and production readiness Collaborate with manufacturing, quality, and supplier teams to improve production efficiency, process capability, repeatability, and hardware quality Support supplier qualification, material validation, and special process oversight to ensure compliance with aerospace standards Define and oversee mechanical testing, metallurgical evaluations, nondestructive evaluation (NDE), and material characterization activities Drive continuous improvement initiatives that enhance manufacturing quality, reduce risk, and improve cost and schedule performance Mentor junior engineers while serving as the technical authority for metallic materials and manufacturing processes Support spacecraft development, qualification, and production efforts in a dynamic, fast‑paced aerospace environment What It Takes Bachelor's degree in Materials Science, Metallurgical Engineering, Materials Engineering, Mechanical Engineering, or a related engineering discipline 10+ years of experience supporting metallic materials engineering and manufacturing processes in aerospace, defense, or other high-reliability industries Experience developing and qualifying friction stir welding (FSW), electron beam welding, laser welding, TIG welding, brazing, heat treatment, machining, or other metallic manufacturing processes Demonstrated expertise in metallic materials selection, qualification, and process development Strong knowledge of aluminum, titanium, stainless steel, nickel-based alloys, and other aerospace metallic materials Experience developing and qualifying welding, brazing, heat treatment, machining, or other metallic manufacturing processes Experience authoring material specifications, process specifications, qualification documentation, and engineering procedures Strong understanding of metallurgy, fracture mechanics, corrosion, fatigue, and failure analysis principles Experience performing root cause investigations and implementing corrective actions for manufacturing and material issues Ability to interpret engineering drawings, GD&T, material specifications, and aerospace manufacturing standards Excellent communication, organizational, and cross‑functional collaboration skills Ability to lead technical efforts with minimal oversight while mentoring junior engineers Nice-to-Have Experience Master's degree in Materials Science, Metallurgical Engineering, or a related technical discipline Experience supporting spacecraft, launch vehicle, propulsion, or other aerospace flight hardware programs Experience developing welding procedures (WPS/PQR), process qualification, and production implementation for aerospace flight hardware using advanced joining technologies Experience with pressure vessels, propulsion systems, cryogenic hardware, or aerospace structures Familiarity with nondestructive evaluation (NDE) methods including radiography, ultrasonic inspection, dye penetrant, and computed tomography Experience supporting material qualification programs in accordance with NASA, DoD, MIL, ASTM, or aerospace industry standards Experience with additive manufacturing qualification for metallic aerospace components Experience working with suppliers to qualify special processes and improve manufacturing capability Professional Engineer (PE) license or relevant industry certifications What You’ll Get Ownership- Lead the development and qualification of metallic materials and manufacturing processes supporting mission‑critical spacecraft hardware. Innovation- Help advance cutting‑edge spacecraft manufacturing technologies that enable next‑generation mobility and operations in space. Impact- Drive the reliability, manufacturability, and performance of spacecraft systems supporting national security, civil, and commercial missions. Growth- Join a collaborative engineering organization where you'll influence product development, manufacturing strategy, and technical excellence across multiple spacecraft programs. Compensation- Competitive salary, equity, and comprehensive benefits including medical, dental, vision, generous leave, FSA, 401(k) matching, and equity sharing Location: Rockville, MD or Hawthorne, CA or Tulsa, OK, or Denver, CO Base Salary: $125,000 to $175,000 The salary range for this role is an estimate based on a wide range of compensation factors. Actual salary offer may vary based on (but not limited to) work experience, education and/or training, critical skills, and/or business considerations. Highly competitive equity grants are included in the majority of full time offers; and are considered part of Quantum Space's total compensation package. Additional Requirements To comply with U.S. Government space technology export regulations, including ITAR, applicants must be a U.S. citizen, lawful permanent resident, protected individual per 8 U.S.C. 1324b(a)(3), or eligible to obtain the required authorizations from the U.S. Department of State. As set forth in Quantum Space’s Equal Employment Opportunity policy,we do not discriminate on the basis of any protected group status under any applicable law. We are a federal contractor or subcontractor. The law requires us to provide equal employment opportunity to qualified people with disabilities. We have a goal of having at least 7% of our workers as people with disabilities. The law says we must measure our progress towards this goal. To do this, we must ask applicants and employees if they have a disability or have ever had one. People can become disabled, so we need to ask this question at least every five years. Completing this form is voluntary, and we hope that you will choose to do so. Your answer is confidential. No one who makes hiring decisions will see it. Your decision to complete the form and your answer will not harm you in any way. If you want to learn more about the law or this form, visit the U.S. Department of Labor’s Office of Federal Contract Compliance Programs (OFCCP) website at . How do you know if you have a disability? A disability is a condition that substantially limits one or more of your “major life activities.” If you have or have ever had such a condition, you are a person with a disability. Disabilities include, but are not limited to: Alcohol or other substance use disorder (not currently using drugs illegally) Autoimmune disorder, for example, lupus, fibromyalgia, rheumatoid arthritis, HIV/AIDS Blind or low vision Cancer (past or present) Cardiovascular or heart disease Celiac disease Cerebral palsy Deaf or serious difficulty hearing Diabetes Disfigurement, for example, disfigurement caused by burns, wounds, accidents, or congenital disorders Epilepsy or other seizure disorder Gastrointestinal disorders, for example, Crohn's Disease, irritable bowel syndrome Intellectual or developmental disability Mental health conditions, for example, depression, bipolar disorder, anxiety disorder, schizophrenia, PTSD Missing limbs or partially missing limbs Mobility impairment, benefiting from the use of a wheelchair, scooter, walker, leg brace(s) and/or other supports Nervous system condition, for example, migraine headaches, Parkinson’s disease, multiple sclerosis (MS) Neurodivergence, for example, attention‑deficit/hyperactivity disorder (ADHD), autism spectrum disorder, dyslexia, dyspraxia, other learning disabilities Partial or complete paralysis (any cause) Pulmonary or respiratory conditions, for example, tuberculosis, asthma, emphysema Short stature (dwarfism) Traumatic brain injury #J-18808-Ljbffr Quantum Space
$130k - $180k
...with the ultimate goal of enabling human life on Mars.SR. MATERIALS ENGINEER, METALS (STARSHIP)Our Starship Materials Engineering team is serving... ...this team you will constantly improve the materials and processes used to make these structures and components. This role will...SuggestedPermanent employmentTemporary workWork experience placement- Quantum Space seeks a Senior Materials and Process Engineer - Metallics to lead development and qualification of metallic materials and processes for flight hardware. You will guide material selection, coordination with propulsion and manufacturing teams, and drive process...Suggested
$62.9k - $119.7k
...of experience and renowned engineering expertise to meet the needs... ...manufacturing equipment Perform materials analysis & characterization... ...opportunities for process improvements Design of experiments... ...the properties of metallic and non-metallic materials,...SuggestedContract workTemporary workWork experience placementLocal areaRemote workFlexible hours$125k - $200k
...Senior Materials Engineer (Metal 3D Printing)Senior Materials Engineer (Metal 3D Printing)Freeform builds AI-native manufacturing systems that... ...hands-on sample testing, analysis of findings, and strategic process improvements. If you want to make an impact at a rapidly growing...SuggestedFull timeRelocation packageFlexible hours$125k - $200k
...Senior Materials Engineer (Metal 3D Printing) Senior Materials Engineer (Metal 3D Printing) Freeform builds AI-native manufacturing systems... ...-on sample testing, analysis of findings, and strategic process improvements. If you want to make an impact at a rapidly growing...SuggestedFull timeCasual workRelocation packageFlexible hours$100k - $135k
SPACE EXPLORATION TECHNOLOGIES CORP is hiring a Materials Engineer for its Starship team based in Hawthorne, CA. This role involves designing and improving materials and processes for propulsion systems while ensuring reliability under extreme conditions. Candidates should...$130k - $180k
SPACE EXPLORATION TECHNOLOGIES CORP is looking for a Sr. Materials Engineer for the Starship project in Hawthorne, CA. The ideal candidate... ...Responsibilities include designing and improving manufacturing processes, collaborating with engineers, and performing root cause...- Freeform seeks a Materials Engineer for its Hawthorne, CA facility. The role supports M&P infrastructure for metal 3D printing, working with senior engineers on sample testing and data analysis to drive process improvements. You will gain hands-on metals characterization...
$125k - $200k
Freeformfuturecorp is seeking a Senior Materials Engineer to establish best practices for metal 3D printing technology. This role involves hands-on materials testing, data analysis, and process development within a collaborative environment. Located in Los Angeles, this...Full time- Freeform, based in Hawthorne, CA, seeks a Materials Engineer for hands-on metals characterization and processing tasks as part of its AI-native manufacturing platform. You’ll work with senior engineers to test materials, analyze data, and drive strategic improvements in...
$95k - $140k
A leading technology firm in Los Angeles is seeking a Process Engineer to innovate metal 3D printing processes. The ideal candidate will possess a Bachelor’s degree in material science or physics and strong data analysis and experimental design skills. Responsibilities...Flexible hours$95k - $140k
Freeformfuturecorp is seeking a Process Engineer for advanced R&D in Los Angeles. This role involves innovating and optimizing processes for cutting-edge metal 3D printing systems, collaborating with a diverse team to analyze data and improve technology. The ideal candidate...Full time$133.5k - $184.8k
...development leverages modern software engineering to rapidly deliver safe, factory-built... ...microreactors that use existing, well-qualified materials. Founded in 2020, Radiant is on track... ..., and high temperature graphite and metallic systems.Conduct trade studies and...Full timeSummer workImmediate startRemote workFlexible hoursWeekend work$103.6k - $155.4k
...enabling solutions for global security. Our Engineering and Sciences (E&S) organization... ...for you to join our team as a Materials and Process Engineer based out of Woodland Hills,... ...participate in failure analyses for metallic parts and processes. Assist in supplier...Full timeRelocation packageShift work- SpaceX is looking for a Materials Engineer for its Starship project in Hawthorne, CA. The role involves designing and developing materials... ...propulsion systems, improving reliability of manufacturing processes, and working with various engineering teams. Candidates should...
- Freeform is seeking a Senior Materials Engineer to establish the company’s M&P infrastructure and strategy for metal 3D printing. You will own materials engineering from cradle... ..., including testing, data analysis, and process improvements. Based in Hawthorne, CA, this...Full time
$105k - $160k
...range of applications. Robinson is an engineering focused organization that provides challenging... ...to the future of vertical flight. The Materials Engineer is a member of the engineering... ...to ensure that material selection, processing, manufacturing, and maintenance allow...Shift work- ...Karman is developing the revolutionary Heat Processing Unit (HPU) to reinvent thermal handling... ...to a more sustainable world. Materials Engineer Karman Industries is seeking a highly motivated... ...manufacturing processes including metal brazing and welding Perform lab testing...Full time
- ...ultimate goal of enabling human life on Mars.MATERIALS ENGINEER, WELDING (STARSHIP COMPONENTS)SpaceX... ...of advanced welding and joining processes on follow control devices and mechanisms... ...tube welding, resistance welding, gas metal arc welding, and plasma arc welding. The...Permanent employmentTemporary workWeekend work
- Freeform is building AI-native manufacturing systems for advanced metal 3D printing in Hawthorne, near Los Angeles. The Process Engineer (New Grad December 2026) will help invent novel processes, analyze large in situ datasets, and collaborate with mechanical, software...
$135k - $190k
...Sr. Materials Engineer, Materials LaboratoryHawthorne, CASpaceX was founded under the belief that... ...qualification of new and improved test processes. You will establish engineering controls... ...a wide range of domains including metals, polymers, ceramics, felts, adhesives,...Permanent employmentTemporary workWeekend work$100k - $165k
Salary: $100,000-$165,000/yr DOE Job Title: Materials & Process Engineer Job Location: Torrance, CA Overview Stellant is excited to offer a MATERIALS... ...or a closely related field. Strong knowledge of metals, joining methods, and metallurgical concepts, with hands‑on...Permanent employmentWork at officeLocal area$130k - $165k
...assumptions for everything we do in space. What You’ll Do: The Materials and Processes (M&P) Engineer will serve as a core technical authority supporting the... .... Plan and execute qualification programs for metallics, composites, coatings, paints, adhesives, lubricants,...Permanent employmentFlexible hours- ...ultimate goal of enabling human life on Mars.MATERIALS ENGINEER, ADDITIVE MANUFACTURING Our Propulsion... ...laser powder bed fusion (LPBF) processes for nickel-based superalloys used in next... ...Understanding of mechanical testing methods for metals including fracture and fatigue...Permanent employmentTemporary workWork experience placement
- Space Kinetic seeks a Materials and Processes Engineer to act as a core technical authority for spacecraft mechanisms and flight hardware, collaborating... ...guiding material selection and process standards across metallics, composites, and coatings, while leading investigations...
- ...goal of enabling human life on Mars. SR. MATERIALS ENGINEER, STARSHIELD Starshield leverages the... ...development, test and performance evaluation of metals, polymers, coatings, and joining/... ...to first principles Perform prototype process trials, materials analysis, and...Permanent employmentWeekend work
$135k - $190k
...goal of enabling human life on Mars. SR. MATERIALS ENGINEER (STARSHIELD) Starshield leverages... ...development, test and performance evaluation of metals, polymers, coatings, and joining/... ...to first principles Perform prototype process trials, materials analysis, and property...Permanent employmentTemporary workWeekend work- SpaceX is seeking a Senior Materials Engineer (STARSHIELD) to own solving complex materials challenges of our current and next generation satellite... ...on with flight hardware. You will develop, test, and qualify metals, polymers, coatings, and joining techniques; conduct failure...
- ...Marvin Group consists of Marvin Engineering (MEC), Marvin Test Solutions... ...integral to the Procurement process though an Enterprise... ...the workflow of traditional metallic manufacturing processes such... ...manufacturing processes for aerospace materials for aerospace requirements...Permanent employmentContract workFor contractorsWork at officeFlexible hours
- ...of enabling human life on Mars.SUPPLIER DEVELOPMENT ENGINEER, MECHANICAL (FALCON & DRAGON)SpaceX demands a new... ...broad understanding of the machining and assembly of metallic components, along with its associated processes. This person should have a strong desire and...Permanent employmentTemporary workInternshipRemote workNight shiftWeekend work
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