Sr Mechanical Engineer

Senior Mechanical EngineerThe Senior Mechanical Engineer will lead the design, development, and rapid integration of mechanical systems supporting advanced defense applications, including unmanned systems, sensor payloads, and mission-critical hardware. This role requires a hands-on engineer capable of moving quickly from concept to prototype to fieldable system, often under compressed timelines and evolving requirements. The ideal candidate thrives in fast-paced environments, balances analytical rigor with practical execution, and is comfortable working across multidisciplinary teams to deliver integrated solutions.Essential Job Functions:Lead mechanical design of complex assemblies, including enclosures, mounting structures, thermal solutions, and structural components for defense systemsDevelop designs from concept through detailed design, prototype fabrication, and testPerform trade studies to balance weight, strength, thermal performance, manufacturability, and costCreate and maintain 3D CAD models, drawings, and technical data packages (TDPs)Drive rapid build-test-iterate cycles with a focus on speed and performanceSupport hands-on integration of hardware into platforms (e.g., UAVs, ground systems, sensor pods)Work closely with electrical, systems, and software engineers to ensure seamless integrationTroubleshoot mechanical and system-level issues during lab and field testingConduct structural, thermal, and vibration analyses (FEA/hand calculations)Support environmental qualification aligned with standards such as MIL-STD-810Develop and execute test plans to validate mechanical performance and durabilityInterface with fabrication resources (machine shops, additive manufacturing, vendors)Ensure designs are manufacturable and support low-rate initial production (LRIP)Support design for manufacturability (DFM) and design for assembly (DFA)Support program milestones including SRR, PDR, CDR, and test readiness reviewsProvide technical leadership within Integrated Product Teams (IPTs)Estimate effort, identify risks, and propose mitigation strategiesContribute to proposal efforts and technical planning for new programsRequired QualificationsBachelor's degree in Mechanical Engineering or related field (Master's preferred)8+ years of experience in mechanical design, preferably in aerospace or defenseStrong proficiency in CAD tools (e.g., SolidWorks)Experience with rapid prototyping methods (CNC, 3D printing, sheet metal, composites)Familiarity with environmental and durability requirements for defense systemsAbility to work hands-on in a lab or integration environmentU.S. Citizenship and ability to obtain/hold a security clearancePreferred QualificationsExperience with UAVs, missiles, sensor systems, or payload integrationKnowledge of thermal management for electronics and high-power systemsExperience designing for harsh environments (vibration, shock, temperature extremes)Familiarity with MIL standards (e.g., MIL-STD-810, MIL-STD-461)Experience supporting live testing or operational deploymentsBackground in lightweight structures, composites, or sealed enclosuresWork EnvironmentMix of office, lab, and field test environmentsFrequent hands-on interaction with integrated systems and hardwareOccasional travel for integration and field testingPhysical Requirement:Prolonged periods sitting at a desk and working on a computer.Occasional visits to engineering or manufacturing environments as required.Must be able to lift up to 15 pounds at times.Schedule:M-F, 8-5 -Central Time. Ability to work after hours during the week and weekends, as the workload requires.Reasonable AccommodationsTo accomplish this job successfully, an individual must be able to perform, with or without reasonable accommodation, each essential function satisfactorily. Reasonable accommodation may be made to help enable qualified individuals with disabilities to perform the essential functions.Albers Aerospace is an Equal Opportunity Employer and does not discriminate. All employment decisions are based upon qualifications, merit, and business need.