Senior Additive Manufacturing Engineer

Executive Recruiting Group

Job Description

Role Overview:

You will design and build the hardware, controls, and software stack required to print energetic materials safely and repeatably. This is a hands-on skunkworks role, part robotics engineer, part controls engineer, part startup builder.

Key Responsibilities

Design and build a prototype propellant 3D printer (extrusion or hybridsystem)
Develop motion control systems (multi-axis gantry or robotic arm)
Implement extrusion systems for high-viscosity, particle-loaded materials
Write control software (Python/C++/embedded) for: Motion control;Deposition control; Process monitoring
Integrate sensors (pressure, temperature, flow rate, vision systems)
Develop closed-loop control for material flow and deposition quality
Collaborate with chemist to match material properties to hardware capabilities
Ensure system safety for energetic material handling

Requirements

B.S./M.S. in Mechatronics, Mechanical Engineering, Robotics, or similar
5–12+ years experience in robotics, automation, or additive manufacturing systems

Strong experience with:

Motion systems (stepper/servo control)
Embedded systems and control loops
Software development (Python, C++, ROS, or similar)
Experience building custom hardware systems from scratch

Preferred Qualifications

Experience with Direct Ink Writing (DIW), paste extrusion, or slurry-based AM
Experience with high-viscosity or particle-filled materials
Familiarity with industrial robotics or CNC systems
Experience in hazardous or controlled environments

Apply

Vacancy posted 29 days ago

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