Mechanical Engineer

Mechanical EngineerAs a Mechanical Engineer, you will conduct research, design, and development for mechanical and electro-mechanical components, ensuring they meet product specifications, regulatory requirements, and customer expectations. You will create detailed mechanical drawings and documentation at various levels, identify opportunities for product improvements, and implement corrective actions to resolve performance or quality issues. You will support both new product development and existing product updates through design, prototyping, testing, and documentation. Collaborating with cross-functional teams, you will define requirements and execute designs on time and within budget.ResponsibilitiesDesign headset components such as headbands, yokes, hinges, ear cups, sliders, and boom arms, along with speaker enclosures, horns, mounting systems, and related accessories.Develop rack-mounted, portable, and desktop enclosures.Track and develop product cost models throughout the product lifecycle.Participate in design risk assessments using structured tools such as FMEA and Focus Area Matrix methodologies.Perform tolerance stack-ups and interference analysis for electro-mechanical assemblies.Conduct simulations (structural, thermal, and fluid dynamics) to improve performance related to stress, airflow, temperature, and overall stability.Define mechanical constraints for PCB assemblies and review layouts to ensure proper electro-mechanical fit.Create and maintain bills of material (BOMs) and assembly documentation.Support regulatory and certification efforts, including preparing technical documentation for FAA and other approvals.Initiate Engineering Change Orders (ECOs/ECs) to update designs and documentation.Provide guidance to manufacturing teams on design updates aligned with current production methods.Perform additional tasks and responsibilities as needed.Essential SkillsBachelor's degree in Mechanical Engineering with 3-7 years of experience in product design.Proficiency in SolidWorks; experience with Pro/E and AutoCAD is a plus.Hands-on experience designing injection-molded parts, sheet metal components, and wooden enclosures.Strong understanding of design and drafting standards.Experience with 3D modeling and interference analysis between mechanical and electrical systems.Familiarity with regulatory and compliance requirements, including UL certifications and FAA approval processes.Proficiency with Microsoft Office tools such as Word, Excel, Project, and PowerPoint.Additional Skills & QualificationsAbility to perform both virtual and physical prototyping and solve complex design challenges.Experience with design verification, including structural, thermal, and fluid simulations for mechanical systems and enclosures.Strong knowledge of tolerance analysis and practical application of GD&T principles.Self-driven, able to manage multiple priorities, with strong written and verbal communication skills.Understanding of low-volume, high-quality manufacturing environments.Work EnvironmentYou will work in an innovative environment that emphasizes collaboration and precision. The role involves using SolidWorks and other CAD tools to design and develop components. The environment supports a mix of virtual and physical prototyping and encourages cross-functional teamwork. You will engage in regulatory and compliance processes, ensuring designs meet high standards and certifications. The facility provides a dynamic setting for developing and testing designs.Job Type & LocationThis is a Permanent position based out of Burnsville, MN.Pay and BenefitsThe pay range for this position is $110000.00 - $125000.00/yr. Individual compensation offered for this position within this range will depend on many factors, including qualifications, skills, relevant experience, job knowledge, geographic location, internal equity, and other pertinent job-related factors.medical, dental, vision, disability, and life insurance—as well as a 401(k) planWorkplace TypeThis is a hybrid position in Burnsville, MN.Application DeadlineThis position is anticipated to close on Aug 21, 2026.About ActalentActalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 20,000 consultants and 5,000 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500. We are proud to be an Engineering News-Record (ENR) Top 500 Design Firm for our engineering design services and a ClearlyRated Best of Staffing® winner for both client and talent service.The company is an equal opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.If you would like to request a reasonable accommodation, such as the modification or adjustment of the job application process or interviewing process due to a disability, please email View email address on click.appcast.io for other accommodation options.San Francisco Fair Chance Ordinance: Pursuant to the San Francisco Fair Chance Ordinance, for all positions located in the city and county of San Francisco, we will consider for employment qualified applicants with arrest and conviction records.Massachusetts Lie Detector: It is unlawful in Massachusetts to require or administer a lie detector test as a condition of employment or continued employment. An employer who violates this law shall be subject to criminal penalties and civil liability.Use of Artificial Intelligence (AI): We may use Artificial Intelligence (AI) to support parts of our hiring process, including sourcing, screening, and evaluating candidates. AI helps assess applications and qualifications, but final decisions are made by our hiring team. By applying, you acknowledge and agree that your application may be reviewed using AI tools.