Senior Manufacturing Engineer

Team Leadership: Oversee a team of 4 (1 Level I Engineer, 1 Level II Engineer, and 2 Technicians) We are seeking an experienced Senior Manufacturing Engineer to join a growing manufacturing organization in Monroe, NC and play a key leadership role in supporting high-volume production manufacturing operations, with a strong focus on plastic injection molding, process optimization, equipment performance, and continuous improvement. This role is highly focused on production floor manufacturing support and requires a hands‑on engineering leader who can drive efficiency, troubleshoot manufacturing issues, optimize injection molding processes, and improve overall production performance in a fast‑paced manufacturing environment. The ideal candidate will bring deep expertise in injection molding within medical device manufacturing, FDA‑regulated manufacturing, or plastic packaging production, along with strong leadership and cross‑functional collaboration skills. Key Responsibilities Lead and manage the Manufacturing Engineering team of 4, including: 1 Level I Engineer 1 Level II Engineer Provide engineering leadership for daily production manufacturing operations, with a strong emphasis on injection molding performance and process stability Support and troubleshoot high-volume manufacturing processes to minimize downtime and maximize throughput Optimize plastic injection molding processes to improve cycle times, scrap reduction, yield, and product quality Plan and assign activities across the Manufacturing Engineering team Perform annual performance reviews and support team development Manage and mentor Manufacturing Engineers to support growth and development within the department Conduct risk and opportunity assessments and coordinate actions accordingly Identify and address complex investigations to solve operational and production challenges Conduct production investigations and determine root causes with associated corrective and preventative actions Coordinate OPEX (Operational Excellence) activities within the department Lead continuous improvement and quality support initiatives Support Lean Six Sigma projects and process improvement efforts Oversee equipment transfers and production integration projects, including equipment transfers from Europe Drive improvements in machine utilization, production efficiency, and manufacturing output Design and optimize manufacturing workflows, systems, and resources Coordinate creation and maintenance of required documentation for manufacturing processes Identify opportunities and propose solutions to reduce waste and production inefficiencies Propose and support actions to maximize safety, quality, and cost reduction Support installation, startup, and validation of new production systems and equipment Initiate and follow up on Change Control processes for department operations Coordinate and implement corrective and preventative actions across the department Coordinate resolution of production delays, bottlenecks, and operational issues Ensure manufacturing procedures follow safety and environmental regulations Support development and continuous improvement of production, processes, and personnel Coordinate validation activities within the department Coordinate DOE (Design of Experiments) activities to support process improvements Lead investigations related to production quality deviations and customer claims, including report approvals Stay current on engineering trends, emerging technologies, and supplier capabilities through research, trade shows, and industry engagement Support qualification and training of personnel Other duties as assigned Qualifications Strong hands‑on manufacturing experience required; equivalent experience considered in lieu of degree Minimum 5+ years of experience in a production manufacturing environment Injection molding experience is required Strong experience supporting high‑volume manufacturing and production operations Must have experience within medical device manufacturing, an FDA‑regulated environment, or plastic injection molding operations Candidates from the plastic food packaging industry will also be considered Strong understanding of injection molding process optimization, troubleshooting, and continuous improvement Experience improving manufacturing throughput, efficiency, scrap reduction, and quality performance Prior leadership or team management experience strongly preferred Experience with Lean Six Sigma, Continuous Improvement, and Operational Excellence initiatives preferred Proven experience in project management and process improvement Strong troubleshooting and root cause analysis skills Strong knowledge of manufacturing processes and fabrication methods Excellent leadership, communication, and team management abilities Strong understanding of safety standards and environmental regulations Stable work history with strong tenure preferred Physical Requirements Ability to occasionally lift up to 50 lbs Ability to stand or sit for extended periods as needed Why Join Us? Bonus incentive opportunities Relocation assistance available Strong career growth opportunity Opportunity to lead and develop a high‑performing engineering team Drive impactful improvements in production manufacturing operations What We’re Looking For? We’re looking for a hands‑on engineering leader with strong technical expertise in production manufacturing and injection molding. The ideal candidate is analytical, solutions‑driven, and passionate about improving manufacturing efficiency, product quality, and operational performance. Candidates must be strong collaborators who work effectively across departments and partner well with cross‑functional teams, including SMEs, operations, quality, and leadership. Success in this role requires strong communication, teamwork, and the ability to thrive in a highly collaborative manufacturing environment. If you are ready to take the next step in your engineering career and make a meaningful impact in a leadership role, we’d love to connect. #J-18808-Ljbffr The Adecco Group