Process Controls Engineer

Plastic Molding Equipment Optimization Lead

This position is responsible for working with the plant and engineering teams to ensure the optimal performance of all plastic molding equipment and processes including automation efforts. This will be accomplished via equipment modification and process improvement initiatives. This position will play a lead role in identifying and implementing electrical control projects, mechanical projects and automation initiatives that will in turn eliminate non-value-added manufacturing costs.

Essential Duties:

Automation Projects and Initiatives:

• Assist in conceptual development of automation projects, and coordinate requirements between manufacturing, engineering, and operations management
• Lead implementation of selected automation initiatives

Manufacturing Equipment Optimization:

• Establish technical competence and knowledge of process and manufacturing equipment.
• Select or design equipment to increase throughput while eliminating non-value-added manufacturing costs
• Participate in the evaluation of equipment by contributing creative manufacturing solutions involving production lines, machinery, and infrastructure
• Install or oversee the installation of equipment upgrades designed to optimize the production process
• Design or specify replacement control systems and components for obsolete systems. Includes electrical and electronic equipment, PLCs, and software.

Process Improvement Initiatives:

• Analyze current process requirements and standards
• Identify opportunities for process improvement and enhancement
• Lead or support implementation of selected electrical – mechanical process improvements
• Equipment Upgrades

Project Management:

• Establish project scope, key deliverables, budget and schedule estimates in preparation for project kick-off
• Determine infrastructure/equipment layouts and space preparation as required

Required Knowledge and Skills:

• BS Degree in Mechanical, Electrical, Industrial or a related Engineering field.
• 5+ years’ experience in engineering/Controls/Systems working in a plastics manufacturing is required; prefer blow-molding or injection molding experience
• Superior understanding of electronics and electrical systems including PLCs, systems integration, programming, controls, and automation.
• Naturally curious and creative thinker especially related to understanding plastics processing equipment
• Capable of effective communication and team building to enhance project coordination.
• Experience in presentation of major projects to management using PowerPoint or equivalent software.
• Six-sigma or lean certification is a plus
• Knowledge of manufacturing environment including current compliance requirements for safety.
• Excellent problem-solving skills in an industrial equipment environment.