Roll Operator PA

Job Description

Job Description

Learn to set up roll forming and press machines to produce metal shapes for various customers in this pay-for-skills position.

What You’ll Be Doing:

The Roll Machine Operator is responsible for setting up, operating, and monitoring roll

forming machinery to produce metal parts and components in accordance with customer specifications. This role ensures quality standards are met, maintains a safe work environment, and performs basic troubleshooting and adjustments to keep production running efficiently. Employees progressively gain expertise in Roll Machine operations, troubleshooting, and increasing responsibilities and training requirements at each level.

ESSENTIAL RESPONSIBILITIES & DUTIES Other duties may be assigned

Trainee

• Operate a rolling machine following established procedures.
• Load and unload parts from rolling mills.
• Perform quality checks using written instructions.
• Make minor roll adjustments and assist with coil changeovers under supervision.
• Follow safety procedures, including guarding, crane operation, and coil handling.
• Keep work area clean and organized.

• Process and Procedures Compliance, including:
  • ISO-9002 / D1-9000 quality standards
  • STEPS program: JIT, 5-S, Lean Manufacturing, Kaizen, Six Sigma
  • Basic computer uses for documentation and reporting
  • Blueprint reading and use of SPC (Statistical Process Control)

Systems and Documentation – Use and Understand:

• Visual Manufacturing / Business Systems
• Raw Material, WIP, Finished Goods, and Inventory Tickets
• Set-up charts and route sheets
• Rework/defective parts procedures
• End-of-shift paperwork
• Tool storage and staging

Material Handling and Support – Assist with:

• Raw material placement
• Part removal and packing
• Manual part cutting, as needed

Qualified

• Perform all Apprentice duties.
• Proficiently run non-pre-notch lines and produce basic shapes.
• Operate straighteners, perform setup and cut-off, maintain coolant, and clean machine filters.
• Band and bundle parts effectively.
• Practice 5-S regularly.
• Tear down jobs and complete roll setup charts.
• Perform quality checks per quality plans.
• Apply working knowledge of SPC.
• Use the following measuring tools:

• Operator tools
• Protractor
• Measuring tape
• Micrometer
• Calipers
• Wizard

Certified

• Perform all Qualified duties.
• Demonstrate all Qualified-level functions independently.
• Knowledge of side roll stands, mandrels, and corrective actions.
• Basic understanding of FMEA.
• Know the Solution Heat Treat process (if applicable).
• Evaluate tooling and set up die accelerators, auto SPC collectors.
• Work with production schedules and meet timing requirements.
• Maintain certifications in:

• Material handling equipment inspection
• Payoff reel use
• Proper loading, band cutting, burr orientation
• Feeder operations: types, motor parameters, and theory
• Pre-, mid-, and post-notch, TIG weld, induction weld, heat-treated material
• Reel types: powered reels, cradles (with/without levelers), aerospace payoff
• Coil welding: automatic joint welding, acetylene-oxygen welding
• Lubrication: correct use, part lubrication, and maintenance (concentration, type, cleanliness)

Material Handling and Support – Assist with:

• Raw material placement
• Part removal and packing
• Manual part cutting, as needed
• Payoff reel use
• Proper loading, band cutting, burr orientation
• Feeder operations: types, motor parameters, and theory
• Pre-, mid-, and post-notch, TIG weld, induction weld, heat-treated material
• Reel types: powered reels, cradles (with/without levelers), aerospace payoff
• Coil welding: automatic joint welding, acetylene-oxygen welding
• Lubrication: correct use, part lubrication, and maintenance (concentration, type, cleanliness)

• Understand:

• Quality definitions
• Quality policy
• Quality plans and travelers

Apprentice

• Perform all Trainee duties.
• Operate roll forming machines and follow written/verbal instructions.
• Adjust pre-pierce, roll, and cut-off tooling.
• Control machine speed to meet production targets.
• Material handling equipment inspection

Master

• Perform all Certified duties.
• Fully execute all certified-level tasks independently.
• Advanced SPC application.
• Expert in blueprint reading.
• Ability to program feeders.
• Complete understanding of control plans.
• Capable of setting up any job in the division.
• Leadership skills to train apprentices to standards and help other operators through set-ups, troubleshooting, etc.
• Expertise in problem solve & trouble shoot machinery, tooling, set up & adjustment.
• Knowledge of computerized controllers
• Thorough knowledge of Material characteristics, PPAP & FMEA.

Qualifications

• Ability to perform all essential functions listed above, including regularly lifting up to 50 lbs.
• High School Diploma or equivalent and ability to pass general math test
• Experience working in a manufacturing plant environment or similar, including machine set-up, metal working, or welding/fabrication.
• Ability to successfully navigate computer software with training. Possess basic computer skills.

Preferred

• Consistent experience in manufacturing setting in set-up and machine operation or metal fabrication including:
  • Setting up/running equipment
  • Performing part inspections
  • Blueprint reading

Who We Are

voestalpine Roll Forming Corporation, or RFC as we call it, supplies custom roll formed metal components into several industries including Aerospace, Construction, Material Handling, Off-Highway, Office Furniture, Solar and Transportation. In 2000, Roll Forming Corporation was acquired by globally leading technology group voestalpine AG and became part of the Metal Forming, Tubes and Sections division. Today, voestalpine Roll Forming Corporation has seven production facilities across three states with five facilities and headquarters located in Shelby County, Kentucky and one facility each in Pennsylvania and Indiana.

What We Offer You

• Several great benefit plans, including multiple health insurance options, vision, dental, life, short-term and long-term disability coverage, health-saving accounts, or flexible spending account
• Paid time off the first year including vacation, personal and sick time
• 401K or 401K Roth up to 6% Match
• Quarterly Profit-Sharing Bonus
• Apprenticeship programs & tuition reimbursement opportunities
• Leadership training opportunities
• TogetherWeCare, a philanthropic volunteer program that allows employees to support their community while on company time
• Countdown to Zero, a global environmental impact initiative that strives to make our work environments more efficient and environmentally friendly.

Learn more at -at-rfc

voestalpine Roll Forming Corporation is an At Will employer. Employment will be at-will, which means that either the employee or the employer may terminate the employment relationship at any time, with or without prior notice, and with or without cause.

Roll Forming Corporation is an Equal Opportunity/Affirmative Action employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, protected Veteran status, and any other federal, state, or locally protected classifications.

Please contact us at View email address on ziprecruiter.com if you require any alternate application form or accommodation during our hiring process due to disability.

Schedule: Currently seeking 2nd shift operators.

3rd shift: 9:45PM - 6:15AM Sunday to Thursday