Air Vehicle Design Engineer

About Mach Industries Founded in 2022, Mach Industries is a rapidly growing defense technology company focused on developing next-generation autonomous defense platforms. At the core of our mission is the commitment to delivering scalable, decentralized defense systems that enhance the strategic capabilities of the United States and its allies. With a workforce of approximately 350 employees, we operate with startup agility and ambition. Our vision is to redefine the future of warfare through cutting-edge manufacturing, innovation at speed, and unwavering focus on national security. We are dedicated to solving the next generation of warfare with lethal systems that deter kinetic conflict and protect global security. The Role Mach Industries is seeking an Air Vehicle Design Engineer to develop the overall design of next-generation unmanned aircraft and missile systems from initial concept through detailed CAD definition. In this role, you'll perform first-order vehicle sizing and configuration studies, translate mission requirements into viable vehicle concepts, and develop high-quality CAD models that mature those concepts into manufacturable hardware. You'll work closely with aerodynamics, propulsion, structures, manufacturing, and flight test throughout the design cycle. This position is ideal for engineers who enjoy both conceptual aircraft design and detailed vehicle development. Key Responsibilities Develop overall vehicle configurations from mission and system requirements. Perform first-order sizing and layout studies to establish feasible vehicle architectures. Create and maintain detailed CAD models, including vehicle outer mold line (OML), internal packaging, and major assemblies. Evaluate design trades involving aerodynamic performance, weight, manufacturability, modularity, and subsystem integration. Collaborate closely with aerodynamics, propulsion, structures, guidance, manufacturing, and flight-test teams throughout vehicle development. Produce engineering drawings and support prototype fabrication. Present technical recommendations and design trade studies to engineering leadership. Required Qualifications Entry Level: BS/MS in Aerospace, Mechanical Engineering, or similar with internship, research, Formula SAE, CubeSat, UAS, or aerospace design experience. Senior: 5+ years of experience designing aircraft, missiles, or unmanned systems. Experience performing conceptual vehicle sizing or preliminary aircraft/missile design. Proficiency with NX, CATIA, Creo, or equivalent CAD software. Understanding of aircraft or missile geometry, packaging, and multidisciplinary design tradeoffs. Strong communication and collaboration skills. Preferred Qualifications Experience with conceptual aircraft or missile design methodologies. High-speed, high-altitude, or tactical UAS development. Low-observable (LO) design principles. Class A surfacing or advanced CAD surfacing. Parametric CAD and model-based design. Flight-test or prototype development experience. Disclosures This position may require access to information protected under U.S. export control laws and regulations, including the Export Administration Regulations (EAR) and the International Traffic in Arms Regulations (ITAR). Please note that any offer for employment may be conditioned on authorization to receive software or technology controlled under these U.S. export control laws and regulations without sponsorship for an export license. Mach participates in E-Verify and will provide the federal government with your Form I-9 information to confirm that you are authorized to work in the U.S. The salary range for this role is an estimate based on a wide range of compensation factors, inclusive of base salary only. Actual salary offers may vary based on (but not limited to) work experience, education and training, critical skills, and business considerations. Highly competitive equity grants are included in most offers and are considered part of Mach’s total compensation package. Mach offers benefits such as health insurance, retirement plans, and opportunities for professional development. Mach is an equal opportunity employer committed to creating a diverse and inclusive workplace. All qualified applicants will be treated with respect and receive equal consideration for employment without regard to race, color, creed, religion, sex, gender identity, sexual orientation, national origin, disability, uniform service, Veteran status, age, or any other protected characteristic per federal, state, or local law, including those with a criminal history, in a manner consistent with the requirements of applicable state and local laws. If you’d like to defend the American way of life, please reach out!