Process Engineer

Process Engineer

Our client has engaged QPT to identify a Process Engineer to join their team. The company specializes in precision machining for the automotive industry, producing cast and forged components for engine, transmission, and suspension applications. This role offers an opportunity to contribute to new product launches, process development, and continuous improvement within an established manufacturing environment.

Responsibilities:

• Lead process development for new product launches, working with the APQP team to establish production-ready machining processes.
• Develop tooling strategies, cutting plans, tool paths, process drawings, and setup sheets based on part and process requirements.
• Lead the sourcing of initial tooling, perform machine setup, and validate machining processes for production.
• Support continuous improvement initiatives by testing tooling and process changes, evaluating results, and recommending improvements.
• Provide technical support to production, troubleshoot machining issues, and implement corrective actions.
• Train operators and technical personnel on new processes, equipment setups, and process improvements.
• Evaluate machining methods, tooling technologies, cutting parameters, and process performance to improve quality, efficiency, and productivity.
• Present recommendations for tooling and process changes based on testing, analysis, and machining experience.

Requirements:

• 3–5 years of experience in metal machining, preferably in automotive manufacturing.
• Hands-on CNC programming experience with lathes and mills, including the ability to read and write G-code and M-code manually.
• Experience with turning, milling, grinding, gear hobbing, or shaper cutting.
• Proficiency in blueprint reading, GD&T, AutoCAD, APQP, and FMEA.
• Understanding of machining tools and their application to different workpiece materials, including tooling materials, geometry, tool connections, cutting speeds, feeds, depth of cut, and chip load.
• Ability to troubleshoot machining processes, identify root causes, and implement effective solutions.
• Strong analytical, problem-solving, communication, and training skills.