Chief Inspector

Job Title Chief Inspector Company INEOS Olefins & Polymers USA Location TBD – (Hybrid) Job Overview The Chief Inspector is the senior functional leader for fixed equipment inspection across the INEOS O&P USA organization. The role designs, implements, and assures inspection programs that protect the mechanical integrity of piping, pressure vessels, and storage tanks across more than $15B in replacement value assets. It provides technical leadership, standardization, and continuous improvement for all site‑based inspectors and RBI analysts, ensuring alignment with emerging industry standards and regulatory requirements. Responsibilities Inspection Program Stewardship & Optimization Own enterprise‑wide inspection program management for API 510, 570, and 653. Define and maintain RBI methodology application, including damage mechanism reviews, planning, and corrective action management. Continuously optimize programs so the enterprise inspects the right equipment at the right intervals, focusing resources on highest‑risk areas and eliminating low‑value activity. Ensure programs align with API codes, ASME standards, corporate integrity expectations, and the Operations Management System. Drive standardization of planning, documentation, and reporting across all sites. Site Engagement & Technical Leadership Provide technical leadership and guidance to site‑based inspection leads for consistent program execution. Engage regularly with site teams to assess program health, resolve challenges, and drive consistent execution. Lead or participate in internal audits to identify gaps and drive corrective actions. Calibrate site leads on enterprise expectations, risk tolerance, and decision‑making practices. Inspector Development & Role Group Leadership Lead the inspector role group, defining expectations from field inspectors to site leads. Establish competency, performance, and professional development standards. Develop a structured development framework with progression pathways and training requirements. Assess site‑based personnel capability and identify targeted development needs. Champion a culture of continuous professional growth and technical excellence. Risk Profiling & Inspection Strategy Tailor inspection programs to reflect different risk profiles across manufacturing, utilities, pipeline, and storage assets. Ensure RBI intervals and corrective action plans are defensible and based on current asset data. Collaborate with Corrosion & Materials Engineering and Fixed Equipment Specialists to align strategies with degradation threats and capital priorities. Coach teams through damage‑mechanism‑based decision making. Monitor industry trends, NDE advances, and emerging damage mechanisms to update strategies proactively. Third‑Party Vendor Management & Technical Stewardship Maintain relationships with inspection service providers and NDE contractors, setting clear quality and data expectations. Lead technical review and endorsement of new vendors, technologies, or methods. Participate in vendor qualification and performance evaluation processes with focus on NDE quality and reporting reliability. Ensure third‑party work aligns with enterprise standards and is integrated into site records. Partner with Procurement to shape vendor strategies and pursue consolidation where beneficial. Turnaround Inspection Support Support turnaround scope development aligned with RBI priorities and asset care strategies. Provide technical oversight for execution, including NDE methods, FFS evaluations, and quality assurance. Endorse turnaround scope from a risk‑based perspective and communicate residual risk. Document and integrate findings into RBI updates and asset care plans. Influence $175MM+ annual spend through risk‑based scope selection and execution quality. Performance Monitoring & Continuous Improvement Develop and maintain enterprise KPIs for inspection program execution and vendor performance. Track incidents, gaps, and near‑misses; lead investigations and drive corrective actions. Integrate lessons from incidents, turnarounds, audits, and benchmarking to advance program maturity. External Engagement & Industry Benchmarking Participate in and lead INEOS Group inspection networks and external technical forums. Monitor regulatory changes, standard updates, and NDE technology developments. Build and maintain a network of site‑based inspection professionals to share emerging threats and best practices. Qualifications Required Knowledge & Skills Certified API 510, 570, and 653 inspector; additional certifications (e.g., AWS CWI, NACE/AMPP, RBI Analyst) preferred. Bachelor’s degree in Mechanical Engineering, Materials Science, or related field preferred. 15–20 years of experience in inspection management, mechanical integrity, or asset reliability in refining, petrochemical, or pipeline operations. Deep familiarity with API codes and ASME standards. Proven track record building and operating RBI programs, managing damage mechanism reviews, and inspection planning. Strong experience engaging, influencing, and coaching inspection teams across multiple sites. Experience working with inspection service providers and contracting models. Active participation in external mechanical integrity networks (e.g., API, AFPM) preferred. Technical Skills Advanced expertise in fixed equipment inspection and application of inspection codes. Extensive knowledge of API standards (including 571, 580, 581) and ASME codes. Deep understanding of RBI, damage mechanism reviews, and FFS evaluations. Proficiency in NDE methods and interpretation of results. Knowledge of OSHA 1910.119 (PSM) as it relates to mechanical integrity. Experience supporting turnaround inspection planning and execution. Skilled in developing and maintaining inspection KPIs, data management, and performance metrics. Ability to interpret data and translate findings into risk‑informed decisions. Engagement with external industry networks to adopt new NDE technologies and best practices. Behavioral Skills Strong field presence and credibility with site teams and service providers. Influence across multiple levels and functions without direct line authority. Builds trust‑based relationships with site leaders, engineers, and inspectors. Clear, persuasive communication of inspection data and risk to technical and non‑technical audiences. Steers sites toward standard practices while respecting local constraints. Prioritizes and organizes complex workloads with competing demands. Drives accountability through coaching, structured follow‑up, and transparent tracking. Coaches and develops others, enabling field leaders to grow capability. Recognizes systemic risks across sites and applies continuous improvement mindset. Links daily inspection work to long‑term lifecycle integrity outcomes. Applies external industry learnings pragmatically to improve internal programs. Earns trust by delivering value and enforcing compliance. Culture & Values Our culture emphasizes honesty, integrity, and a commitment to safety, health, and environmental performance. Employees are recognized for adopting new practices that create real value for customers. #J-18808-Ljbffr