Design Lead Engineer- Aero Structures (CATIA V5)

Design Lead – Aero Structures (CATIA V5)

Location: Wichita, Kansas, USA

Work Authorization: Candidates must be U.S. Citizens or Green Card holders .

Joining Requirement: Candidates should be available to join on or before the second week of July 2026 .

About the Role

We are seeking an experienced Design Lead with strong expertise in CATIA V5 and the Bombardier Challenger program to lead aero-structure retrofit and modification activities. The ideal candidate will possess deep technical knowledge of aircraft structures, configuration management, design standards, and certification requirements, along with the ability to mentor and guide engineering teams.

Key Responsibilities

• Lead aero-structure design and retrofit projects from concept through detailed design and release.
• Participate in and support Preliminary Design Reviews (PDR) and Critical Design Reviews (CDR) .
• Interpret aircraft tail-number configurations and perform configuration assessments using engineering databases and drawings.
• Develop and review 3D models, 2D drawings, and KIT drawings in accordance with Challenger program standards.
• Coordinate with cross-functional teams to ensure compliance with customer, program, and certification requirements.
• Provide technical leadership, mentoring, and guidance to engineering team members.
• Support design solutions related to landing gear structures, belly fairings, flap structures, and anti-abrasion protection systems.

Required Qualifications

• Bachelor’s degree in mechanical, Aerospace, or related Engineering discipline.
• 12+ years of hands-on experience in the Aero Structures domain.
• Minimum 4+ years of experience on the Bombardier Challenger program .
• Strong proficiency in CATIA V5 for 3D modelling and 2D drawing creation.
• Hands-on experience with PLM systems for configuration management and part data retrieval.
• Strong understanding of BAMS, BAPS , and associated Challenger program specifications.
• Experience in aerostructure retrofit, modification, and certification activities.
• Experience in developing and releasing KIT drawings .
• Strong knowledge of:
• Aluminium machining and sheet metal forming processes
• Kevlar manufacturing processes and applications
• Anti-abrasion coating systems and associated specifications
• Nose Landing Gear (NLG) and NLG well structures
• Main Landing Gear (MLG), belly fairing, and flap structures

Preferred Qualifications

• Exposure to certification requirements for unpaved runway operations .
• Prior experience leading engineering teams and customer-facing technical discussions.
• Strong communication, stakeholder management, and mentoring skills.

Why Join Us?

• Opportunity to work on advanced aerospace engineering programs.
• Exposure to challenging retrofit and certification projects.
• Collaborative environment with opportunities for technical leadership and growth.