3rd Shift Process Technician

3rd Shift Process Technician

3rd Shift Process Technician

Micron Solutions is a multifaceted contract manufacturing organization specializing in thermoplastic injection molding, precision machining and finishing, and silver-plated medical sensors for disposable electrodes. We partner with companies of all sizes to deliver manufacturing and assembly solutions that support their success. Our 120,000-square-foot facility in Fitchburg, MA supports projects from concept through commercialization.

We are seeking an experienced 3rd Shift Process Technician to support injection molding and automated manufacturing operations. This role is responsible for setting up, troubleshooting, optimizing, and maintaining molding processes, robotic automation systems, and automated assembly equipment used in the production of medical device components and assemblies. The ideal candidate will have experience in a regulated medical device manufacturing environment and a strong background in process optimization, robotics, and automation.

The 3rd Shift Process Technician is responsible for setting up, troubleshooting, and maintaining injection molding processes to ensure products are manufactured safely, efficiently, and according to quality requirements. This position supports production operations by monitoring equipment, resolving process issues, maintaining documentation, and contributing to continuous improvement efforts.

Key Responsibilities

• Set up and start injection molding machines according to production schedules and validated process parameters.
• Set up, maintain, and troubleshoot auxiliary equipment, robotic systems, and automated assembly equipment required for production.
• Perform mold and job changeovers while ensuring process consistency and product quality.
• Troubleshoot molding machines, automation equipment, robots, and process-related issues to minimize downtime.
• Respond to machine alarms and make process adjustments as needed to maintain production and quality standards.
• Monitor machine performance, cycle times, process stability, and product quality throughout production runs.
• Support automated assembly operations, including vision systems, conveyors, robotics, and end-of-arm tooling.
• Verify products meet quality requirements using measuring and inspection equipment.
• Complete and maintain process setup sheets, process logs, and other required manufacturing documentation.
• Ensure line clearances are completed and documented at the end of production runs.
• Enter and maintain accurate production information within the IQMS/ERP system.
• Generate and complete required production, efficiency, and scrap reports.
• Identify and implement opportunities to reduce scrap, improve efficiency, improve process capability, and enhance product quality.
• Support Lean Manufacturing and continuous improvement initiatives.
• Collaborate with Engineering and Quality teams on process improvements, validation activities, corrective actions, and new product introductions.
• Maintain a working understanding of ISO 13485 requirements and applicable quality system procedures.
• Support customer audits, vendor visits, and regulatory inspections as needed.
• Follow all company safety policies and maintain a clean, organized, and safe work environment.
• Perform other duties as assigned.

Qualifications

• High School Diploma or GED required.
• 3-5+ years of hands-on injection molding processing experience.
• Medical device manufacturing experience required.
• Experience working in an ISO 13485-regulated environment required.
• Experience supporting robotic automation systems and automated assembly equipment required.
• Strong troubleshooting skills involving molding machines, robots, automation equipment, and auxiliary systems.
• Ability to read and interpret engineering drawings, work instructions, and manufacturing documentation.
• Experience using dimensional inspection equipment and quality measurement tools.
• Proficiency with ERP/MRP systems and manufacturing software.
• Strong verbal and written communication skills.
• Ability to work independently while supporting production priorities.
• Must be able to work Monday through Friday, 11:00 PM - 7:00 AM .

• Associate's or Bachelor's Degree in Plastics Technology, Engineering, Manufacturing, or a related field.
• Experience with six-axis robots, Cartesian robots, vision systems, end-of-arm tooling (EOAT), and automated assembly cells.
• RJG Master Molder Certification or equivalent processing certification.
• Experience with IQMS or other ERP systems.
• Knowledge of process validation, DOE, scientific molding, and root cause analysis methodologies.
• Experience supporting high-volume medical device component and assembly operations.
• Understanding of Lean Manufacturing, 5S, and continuous improvement principles.

• Maintain stable, capable molding and assembly processes.
• Minimize downtime through effective troubleshooting and process control.
• Support production goals for safety, quality, delivery, and efficiency.
• Drive continuous improvement through waste reduction, cycle time improvements, and scrap reduction.
• Ensure compliance with medical device manufacturing and quality system requirements.
• Contribute to the successful operation of automated manufacturing and assembly systems.

Compensation details: 27-33 Hourly Wage

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