Senior Supplier Quality Engineer

Sr. Engineer, Supplier Quality Assurance (SQA)Reports to: Sr. Manager, Supplier Quality Assurance (SQA)Location: Queen Creek, AZWe awaken the world with Energy. LG Energy Solution Arizona, Inc. (LGESAZ) develops and manufactures cylindrical batteries for electric vehicles (EVs), the first such facility in the United States. Come join the leader in advanced IT and Mobility energy solutions to help us Empower Every Possibility!SummaryThis position is responsible for ensuring that components meet established quality standards, including reliability, usability, and performance. The role directly supports manufacturing quality assurance by conducting failure investigations and root cause analysis, utilizing appropriate analytical methods, technical skills, and equipment. The Senior SQA Engineer is expected to communicate effectively across all levels of the organization to address and resolve quality-related issues in a timely and efficient manner.ResponsibilitiesTrain production operators to perform inspections accurately in accordance with Standard Operating Procedures (SOPs)Analyze samples from in-line returns and field returns, and report to headquarters if defects are determined to be caused by component-related issuesLead comprehensive process investigations to improve process stability and capability for cell and module components/products, addressing issues from their root causesMaintain close communication and collaboration with cross-functional teams including Production, Purchasing, and other departmentsCommunicate and present quality processes officially to relevant internal stakeholders to ensure understanding and complianceMaintain and manage laboratory and testing equipment to ensure accuracy and reliability of test resultsEngage in frequent communication with the quality team in the Netherlands to share findings and implement verified corrective actions received from headquarters and engineersMonitor and continuously improve Statistical Process Control (SPC) systems to ensure consistent product qualityConduct inspections and perform root cause analyses for non-conforming raw materials and finished productsManage nonconforming components by marking with identifier labels, initiating indemnity claims, and requesting rework as necessaryConduct surveillance audits for suppliers to ensure adherence to quality standardsReview and approve Production Part Approval Process (PPAP) submissions and manage changes in the 4M (Man, Machine, Material, Method) processIdentify defects during incoming inspections and take corrective actions promptlyEnsure work environments remain safe, organized, and efficient at all timesSupport and promote a company culture centered on quality, open communication, collaboration, integration, and teamworkMaintain cleanliness at the worksite in accordance with 5S3R Standards: - 5S: Sort, Set in order, Shine, Standardize, Sustain - 3R: Right Location, Right Quantity, Right ContainerPerform other duties as assignedQualifications and RequirementsMinimum of 7 years of experience in quality assurance, preferably in a manufacturing or production environmentBachelor's Degree in engineering, quality or related field requiredSix Sigma certification preferredExperience in hi-volume production, Control Plans, PFMEAs, and process controls preferredKnowledge of International Automotive Task Force (IATF) 16949 standardsKnowledge of Minitab, Six Sigma, Eight Disciplines Methodology (8D) problem solvingCritical thinking and an analytical approach to problem solvingAbility to travel domestic and internationallyAbility to work flexible hours as needed to support related teams and work with headquarters and other global sitesMust be able to properly and regularly utilize the following Personal Protective Equipment (PPE) for a period of up to 12 hoursSafety glassesSteel-toed shoesMust be able to perform the following over the course of up to 12 hours per dayLift/push/pull up to 35 pounds on occasionStoop, twist, bendReach overheadSit and/or stand for lengthy periodsSkillsMust have demonstrated knowledge of Advanced Product Quality Planning (APQP), inspection equipment and techniques, root cause failure analysis, capability studies, statistical distributions, machine and assembly processes, problem solving, Process Flow Diagram (PFD) / PFMEA / Control Plan, PPAP, 8D / Five whys, team facilitation and geometric dimensioning and toleranceKnowledge and relevant experience in defining and understanding the roles of Standard Operating Procedures (SOPs), Control Plans, Critical to Quality (CTQs), and Parameters for conducting Process AuditsPositive, dedicated attitude and demonstrated effectiveness to achieve given goals within due datesStrong written and verbal communication skillsDemonstrates a strong sense of ownership by taking full responsibility for assigned tasks and ensuring their successful completionDemonstrate teamwork and effectiveness in accomplishing goalsAbility to analyze data and prepare reports, statements, and projectionsAbility to apply logical thinking and scientific theories to approach problem causes, along with a commitment to continuous improvement and the ability to generate ideasGood capability to use MS-office and Minitab programsExperience with report writing in Microsoft Word and graphical analysis in Minitab strongly preferred