Mechanical Analysis Engineer (FEA, ANSYS)

Job Description

Job Description

Mechanical Analysis Engineer (FEA / ANSYS) Job Description

We are seeking a Mechanical Analysis Engineer with expertise in Finite Element Analysis (FEA), ANSYS Mechanical, ANSYS Workbench, Thermal Analysis, Structural Analysis, and Stress Analysis to support advanced aerospace propulsion systems. This position requires the ability to obtain and maintain a U.S. Government Security Clearance.

In this role, you will develop and execute complex simulation models, perform thermal and structural analyses, evaluate test and analytical data, and provide engineering recommendations that directly impact product performance and system reliability. You'll have the opportunity to work on cutting-edge hypersonic engines, propulsion systems, gas turbine technologies, and advanced defense programs while collaborating with a highly specialized team of engineers and subject matter experts.

This position is ideal for engineers who enjoy solving challenging problems through simulation, modeling, testing, and analysis while influencing the design of next-generation aerospace systems.

Responsibilities

• Perform Finite Element Analysis (FEA), Structural Analysis, Thermal Analysis, Stress Analysis, and Simulation Modeling for advanced propulsion systems and controls products.
• Develop detailed finite element models (FEMs), including meshing, gridding, material properties, boundary conditions, and loading scenarios.
• Utilize ANSYS Mechanical, ANSYS Workbench, Abaqus, and related CAE tools to evaluate structural integrity, thermal performance, and system behavior.
• Conduct static, dynamic, thermal, vibration, fatigue, and stress analyses on complex engineering systems and components.
• Develop analytical approaches and methodologies to solve unique thermal and structural mechanics challenges.
• Interpret simulation results and generate recommendations to improve design performance, reliability, manufacturability, and safety.
• Develop and validate material models to support thermal and structural analysis efforts.
• Analyze test data and correlate analytical predictions with hardware performance.
• Support design validation activities, root cause investigations, and engineering test programs.
• Develop material test plans, select appropriate test methods, and evaluate results to support material characterization and modeling.
• Assist with the design of test articles and experiments used to validate analytical models and support product development.
• Provide structural mechanics and materials engineering support to integrated product teams (IPTs).
• Collaborate with design, manufacturing, test, systems, and propulsion engineers to achieve technical program objectives.
• Prepare technical reports, presentations, and analysis documentation for internal and external customers.

Required Qualifications

• Bachelor's Degree in Mechanical Engineering, Aerospace Engineering, or related STEM discipline
• 4-8 years of relevant engineering experience with a Bachelor's degree
• 2-6 years of relevant engineering experience with a Master's degree
• Ability to obtain and maintain a U.S. Government Security Clearance

Required Technical Skills

• Finite Element Analysis (FEA)
• Finite Element Modeling (FEM)
• ANSYS Mechanical
• ANSYS Workbench
• Structural Analysis
• Thermal Analysis
• Stress Analysis
• Heat Transfer Analysis
• Vibration Analysis
• Fatigue Analysis
• Mechanical Engineering Analysis
• Engineering Simulation & Modeling
• Structural Mechanics
• Materials Engineering
• Technical Report Writing & Presentation Skills

Preferred Qualifications

• Master's Degree in Mechanical Engineering, Aerospace Engineering, or related discipline
• Experience with aerospace, defense, propulsion systems, rocket engines, gas turbine engines, hypersonic systems, or high-speed flight applications
• Experience using Abaqus or other advanced CAE simulation software
• Experience with ANSYS APDL or other scripting/automation tools
• Familiarity with CFD (Computational Fluid Dynamics) and fluid-structure interactions
• Experience with material testing, characterization, and material model development
• Experience supporting engineering test programs and model correlation activities
• Experience supporting multidisciplinary engineering teams and integrated product teams (IPTs)

Why Join Us?

• Work on advanced aerospace and defense technologies
• Support development of next-generation propulsion and hypersonic systems
• Perform highly technical FEA, thermal, structural, and stress analysis
• Collaborate with top engineers in a specialized and rapidly growing field
• Gain exposure to cutting-edge simulation tools, test programs, and emerging technologies
• Enjoy a 9/80 work schedule, providing every other Friday off and a three-day weekend twice per month

Job Type & Location

This is a Contract to Hire position based out of Palm Beach Gardens, FL.

Pay and Benefits

The pay range for this position is $48.08 - $64.90/hr.

Individual compensation offered for this position within this range will depend on many factors, including qualifications, skills, relevant experience, job knowledge, geographic location, internal equity, and other pertinent job-related factors.

Eligibility requirements apply to some benefits and may depend on your job classification and length of employment. Benefits are subject to change and may be subject to specific elections, plan, or program terms. If eligible, the benefits available for this temporary role may include the following: • Medical, dental & vision • Critical Illness, Accident, and Hospital • 401(k) Retirement Plan – Pre-tax and Roth post-tax contributions available • Life Insurance (Voluntary Life & AD&D for the employee and dependents) • Short and long-term disability • Health Spending Account (HSA) • Transportation benefits • Employee Assistance Program • Time Off/Leave (PTO, Vacation or Sick Leave)

Workplace Type

This is a fully onsite position in Palm Beach Gardens,FL.

Application Deadline

This position is anticipated to close on Sep 11, 2026.

About Actalent

Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 20,000 consultants and 5,000 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500. We are proud to be an Engineering News-Record (ENR) Top 500 Design Firm for our engineering design services and a ClearlyRated Best of Staffing® winner for both client and talent service.

The company is an equal opportunity employer and will consider all applications withoutregard to race, sex, age, color, religion, national origin, veteran status, disability,sexual orientation, gender identity, genetic information or any characteristic protectedby law.

If you would like to request a reasonable accommodation, such as the modification oradjustment of the job application process or interviewing process due to a disability,please email View email address on us.fitly.work for other accommodation options.

San Francisco Fair Chance Ordinance: Pursuant to the San Francisco Fair Chance Ordinance, for all positions located in thecity and county of San Francisco, we will consider for employment qualified applicantswith arrest and conviction records.

Massachusetts Lie Detector: It is unlawful in Massachusetts to require or administer a lie detector test as acondition of employment or continued employment. An employer who violates this lawshall be subject to criminal penalties and civil liability.

Use of Artificial Intelligence (AI): We may use Artificial Intelligence (AI) to support parts of our hiring process,including sourcing, screening, and evaluating candidates. AI helps assess applicationsand qualifications, but final decisions are made by our hiring team. By applying, youacknowledge and agree that your application may be reviewed using AI tools.