Spline/Thread Rolling Machine Job Setter/Set Up Technician (Automotive Manufacturing)

Job Description

Job Description

Description:

This is a 2nd shift (3:15 p.m. - 11:45 p.m.) position.

Summary

The Spline/Thread Rolling Machine Job Setter (or Set-Up Technician) is responsible for preparing and adjusting automatic spline roll-forming machines to cold-form splines on shafts according to precise setup instructions and machine capabilities. This role ensures that spline shafts meet exact dimensional and quality specifications before production.

Functions

Job Specific Responsibilities

· Place shims to position spline racks (used to form spline teeth by pressure-rolling) at the specified height, verifying with a micrometer.

· Adjust vernier scales to achieve the correct distance of the upper and lower spline racks to the machine centerline.

· Install spline racks in upper and lower wedges and clamp them securely.

· Position the spline blank between machine centers and adjust the headstock to match the workpiece length.

· Start and cycle the machine to verify operation as specified.

· Inspect trial-run splines for conformance to specifications using micrometers and gauges.

· Adjust the machine to correct any setup errors if splines do not meet specs.

· Set up roll-forming machines using cold-form thread racks to cold-form threads on shafts (similar set up as for spline racks).

· Follow operational capabilities of the machine and adhere to blueprints or rolling orders.

· Collaborate with cross-functional teams to meet production goals and process improvement objectives.

General Responsibilities

· Adhere to company policies and procedures.

· Follow all safety and MIOSHA requirements.

· Maintain a clean work environment.

· Participate in training and meetings.

· Follow all company Quality, Environmental, Safety, and Standards of Conduct policies.

· Report safety or quality concerns in a timely manner.

· Understand and implement Drake Driven Core Values.

Core Competencies

· Time Management

· Accountability

· Results driven

· Safety Awareness

· Communication

· Quality focus

· Teamwork and Collaboration

· Attention to detail

This is a full-time, non-exempt position (40 hours per week). Overtime may be required

Eligibility Qualifications

· Proven experience in a Spline Rolling Machine Job Setter role or related manufacturing/rolling machine setup work.

· Basic Knowledge of Splines and Threads (Classifications, Dimensions, and Terminology).

· Strong problem-solving and analytical skills.

· Ability to read and interpret blueprints, rolling orders, and mill schedules.

· Proficiency with hand tools, gauges, and micrometers.

· Ability to work independently.

· Experience in leadership or mentoring roles (preferred).

· Familiarity with modern manufacturing tools, technologies, or methodologies (preferred).

· Relevant certifications or advanced training in metalworking or machine setup (preferred).

Physical Requirements

· Ability to lift up to 50 pounds.

· Ability to stand, walk, and perform repetitive tasks.

· Physical stamina for production work.

Work Environment

· Manufacturing environment with exposure to machinery, chemicals, and temperature changes. PPE required.