Compounding Operator 3rd

Job Title Compounding Operator 3rd Position Overview Position Objective: Operates all compounding extrusion systems and PET processing equipment, at posted process specifications while insuring quality color products meet requirements. Responsibilities Operate all compounding extrusion systems at posted process specifications while ensuring quality color products meet the following requirements: finished product is free of contamination; finished product is consistently the correct color shade, correct pellet form, and correct size. Review status of work in progress with the ongoing Compounding Operator. Record operating conditions reading at the start of the shift, every hour, and whenever conditions change or start up occurs. Perform screen pack change procedure as required to keep extruder back pressure within process specification tolerances. Ensure correct additives are blended per the premix; verify container label, pigment color, and premix sheet. Notify management of any discrepancies. Blend additives at correct percentages with the online blender and enter all percentages into the blender control computer. Maintain a constant supply of raw material to all blender weigh hoppers and enter weigh hopper presets into the blender control computer. Determine and install correct gearbox, auger, and sleeve combinations for each weigh hopper at product change; calibrate weigh hoppers at every product change of each shift. Monitor all blender critical functions and record on operating conditions form and color batch verification form as required. Perform color change procedure as required. SAVE all remaining material from previous batch for recycling, package, and deliver to Color Compounding Tech Assistant (1195). Clean and prepare online blender for upcoming color batch. Determine amount of purging needed for transition between color batches to minimize waste and avoid contamination. Purge compound line, disassemble Rotex screener, clean pellets and dust from pelletizing system components and material handling components, reassemble Rotex screener, and set pelletizer blades. Ensure downstream equipment is ready to receive product before any product transfer is initiated; restart compound line. Maintain accurate records of all downtime (cause, result, total time). Assist in color changes on other lines other than the lines being operated. Perform pellet count test as required and maintain pellet size within process specification using SPC pre-control pellet charting. Troubleshoot processing problems as required. Perform minor mechanical repair work, including clearing stopped water pipes, removing wraps from cutter hubs, and replacing worn blades. Verify equipment settings are correct per posted process specification sheet; change out quench bath water on strand lines. Add 3 droppers of de-foamer to quench water as needed. Notify management immediately of any mistakes, unexpected occurrences, equipment malfunctions, or discovery of nonconforming material. Follow the Control of Nonconforming Product Handling for disposition of nonconforming product. Maintain all equipment in a safe, operable condition; operate lift truck as required and perform lift truck checklist; change lift truck battery as required. Adhere to all lock out/tag out procedures. Perform housekeeping in the production area and the concentrate warehouse and rail siding as required. Comply with procedures found in Shaw Management System (SMS). Perform all job duties using safe work methods. Comply with Corporate Absenteeism and Tardiness Policy. Comply with S.A.F.E. System procedures. Work normally scheduled days adhering to starting and stopping times; work overtime as required. Other Job Duties Assists Color Plant associates, as needed. Physical Requirements Must be able to sit, walk, stand, bend, stoop, squat, lift, carry, climb, and reach, as required. Must be able to lift up to fifty (50) pounds, as required. Must be able to ascend and descend stairs/ladders, as required. Must be able to operate a hoist, as required. Must be able to push pallet jacks loaded weighing up to 1800 pounds, as required. Must be able to work with hands over head, as required. Other Requirements Must successfully complete Lift Truck Operator certification. Must possess good interpersonal, communication, and organizational skills. Must be able to work holidays, weekends, and overtime as required. Must perform any other job duties as assigned by supervision. Training Requirements Must attend a one (1) day orientation training session familiarizing new associate with the Plant and basic procedures. Must attend Quality/Safety training as required. Must participate in an on the job training session familiarizing the new associate with their job duties. Tool, Equipment, & Material Requirements Responsible for safety equipment issued including safety glasses, earplugs, and safety vest. Responsible for equipment, materials, and supplies necessary to perform assigned tasks. Safety & Security Requirements Must maintain a safe and clean work area at all times. Must report any unsafe conditions to supervision. Must report all accidents no matter how slight to supervision immediately. Must wear personal protective equipment as required while on the job. Must comply with all plant and department safety rules and regulations. Must wear safety required shoes. Work Shift 8 Hr non-rotating shift, Hrs fall to out-punch day, Observed Calendar, shift starts PM EEO Statement Shaw Industries is an equal opportunity employer as to all protected groups, including protected veterans and individuals with disabilities. #J-18808-Ljbffr