Production Engineer
Astemo Ltd
Company Name: ASTEMO AMERICAS, INC. Job Family: Manufacturing & Operations Job Description:
Job Description Summary This position will provide leadership, technical expertise, and critical engineering role in optimizing manufacturing processes, supporting world-class quality with high-volume production, leading process innovation in a fast-paced, technology-driven environment. This position supports both current production and new program launches, with a strong focus on continuous improvement, automation, and advanced manufacturing techniques. Key Responsibilities
Manufacturing Process Optimization & Continuous Improvement
Education
Job Description Summary This position will provide leadership, technical expertise, and critical engineering role in optimizing manufacturing processes, supporting world-class quality with high-volume production, leading process innovation in a fast-paced, technology-driven environment. This position supports both current production and new program launches, with a strong focus on continuous improvement, automation, and advanced manufacturing techniques. Key Responsibilities
Manufacturing Process Optimization & Continuous Improvement
- Support Lean Manufacturing & Six Sigma Initiatives (Kaizen, 5S, VSM).
- Lead improved line performance by driving OEE, throughput, equipment uptime/reliability, and cycle time improvements with Cross-Functional team.
- Analyze and interpret production data to identify and eliminate bottlenecks.
- Troubleshoot complex process and equipment issues, implementing robust corrective actions.
- Support Digital Manufacturing initiatives (MES, Smart Factory Technologies)
- Support collaboration with the Corporate PE team to support program launches through APQP, PPAP, and Run-at-Rate activities.
- Support development and optimization of manufacturing processes including automation, robotics, visions systems, and AI technology.
- Support Control Plans, PFMEA, and Standard Work Instruction developmentfor new products.
- Support Corporate PE team with equipment validation (FAT/SAT), process capability studies, and pilot builds.
- Ensure manufacturing readiness for Start of Production (SOP).
- Promote Safety First culture & maintain industry leading safety performance
- Ensure compliance with IATF 16949, ISO 14001, & customer-specific requirements.
- Support root cause investigations using 8D, 5-Why, FTA, and Fishbone analysis.
- Implement error-proofing (poka-yoke) to reduce scrap, rework, & warranty risks.
- Provide supervisory support & technical leadership for other Site Production Engineers, as assigned by PE Department Management.
- Provide technical leadership for the Cross-Functional Team on the shop floor.
- Interface directly with OEM customers and key suppliers when required.
Education
- Bachelor's degree in Electrical, Mechanical, Manufacturing, or Other Engineering field required.
- 3+ years in automotive manufacturing, preferably Tier 1 supplier environment.
- Direct experience with automated (EV/HEV systems) production environments.
- Strong leadership and project management capabilities
- Effective communication with cross-functional and global teams
- Ability to proactively identify safety risks/near misses & drive effective improvements
- Strong knowledge of AIAG standards for Automotive Manufacturing (ex. APQP, PPAP, Control Plans, PFMEA, Standard Work)
- Analytical and leadership skills to drive CFT problem solving activities through root cause determination & countermeasure implementation
- SPC and Process Capability analysis
- Ability to identify opportunities and implement Automation, Robotics, Vision Systems, AI technologies, MES Systems, Lean Manufacturing techniques, etc. to optimize processes
- Ability to thrive in a fast-paced, launch-intensive environment
- Safety Performance (OSHA Incident Rate-OIR) & Compliance
- Customer Concerns (Parts Per Million - PPM)
- Scrap and Defect Reduction (% of Sales $)
- Productivity (Efficiency, OEE - FTQ, Availability, & Performance %)
- Throughput improvement (Plan Attainment %, Jobs Per Hour - JPH)
- Successful product launches (on-time, in-budget, 0 PPM)
Vacancy posted 2 days ago
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