Manufacturing Engineer - Medical Device Manufacturing
Insight Global
Job Overview
This role supports the sustaining engineering team focused on legacy production equipment. It is a highly hands-on position with a strong emphasis on keeping machines running, troubleshooting issues impacting output, and supporting day-to-day manufacturing operations.
The role is ~75% reactive troubleshooting and ~25% process improvement. It is not project-heavy or design-focused — the priority is identifying problems quickly and working cross-functionally to resolve them.
Day-to-day responsibilities include:
• Troubleshooting mechanical, electrical, and PLC-related issues on semi-automated equipment
• Breakdown: ~50% mechanical, 25% electrical, 25% PLC (no programming required – troubleshooting only)
• Supporting 3–4 key automated machines, including:
– Embedding machines (injecting detergent into sponge material)
– Packaging/flow wrap systems (cutting, wrapping, labeling)
– Pouching/forming equipment
– Multivac thermal forming and similar systems
• Partnering with operators and technicians to understand daily output gaps
• Performing root cause analysis on downtime and performance issues
• Supporting process improvements and process change analysis (~monthly cadence)
• Assisting with validation activities (IQ/OQ/PQ) during new equipment installs (a few times per year)
• Ensuring compliance within a regulated (FDA/ISO) manufacturing environment
Required Qualifications
• 3–5+ years of experience in a manufacturing or engineering environment
– Open to ~2 years if candidate is very hands-on and a quick learner
• Strong mechanical troubleshooting experience (priority)
• Working knowledge of electrical systems and PLC troubleshooting
• Experience supporting production equipment uptime/reliability
• Ability to perform root cause analysis in a fast-paced production setting
• Experience working in a regulated environment (FDA, ISO, etc.)
• Exposure to validation activities (IQ/OQ/PQ) and documentation
• Strong communication skills and ability to work cross-functionally on the floor
Preferred Qualifications
• Medical device manufacturing experience
• Familiarity with CAPA, non-conformance investigations, and quality systems
• Experience driving process improvements (uptime, efficiency, error-proofing)
• Experience supporting automated packaging or forming equipment (Multivac a plus)
• Experience mentoring or supporting technicians/operators
Additional Notes
• Extremely hands-on, reactive role — not project-based engineering
• Focused on sustaining equipment and maintaining production output
• Looking for someone who can come in and quickly troubleshoot and add value
• Manager values strong problem solvers with ownership and willingness to learn
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