Controls Engineer
Sterling Systems & Controls, Inc
Job Description
Job Description
Controls Engineer - PLC/HMI (Weighing, Batching & Material Handling Systems)
We need a hands-on Controls Engineer with real-world Allen Bradley/Rockwell experience - this is not an entry-level role.
If you've programmed CompactLogix or ControlLogix PLCs, built FactoryTalk HMI screens, and been on-site commissioning industrial systems, we want to talk to you. If you have a controls-related degree but haven't yet done hands-on PLC/HMI work in an industrial environment, this role isn't the right fit yet - please don't apply.
What You'll Be DoingYou'll design, program, and commission PLC/HMI control systems for weighing, batching, and material handling equipment - working directly with Project Managers from the design phase through customer startup. Expect a mix of in-house engineering and field time, including travel for system commissioning and troubleshooting.
Required Experience (Non-Negotiable)- 2–5+ years of hands-on PLC/HMI programming in an industrial/manufacturing controls environment (not classroom or simulation-only)
- Allen Bradley hardware : CompactLogix, ControlLogix, VFDs, soft starters
- Rockwell software : Studio 5000 / RSLogix, FactoryTalk Studio ME/SE
- Bachelor's degree in Electrical Engineering or a closely related field
- Working knowledge of industrial sensors/instrumentation: load cells, weight indicators, pressure/level sensors, limit switches, solenoids
- Willingness and ability to travel for on-site commissioning and startup support
- CAD experience - E-Plan, DraftSight, or AutoCAD
- Exposure to Inductive Automation Ignition
- Some structured text programming
- Experience specifically in weighing/batching/material handling equipment
- Approval packages: sequence of operations, front panel layouts, equipment/I/O lists
- PLC and HMI programming from design through in-house checkout
- Instruction manuals for completed projects
- Direct technical communication with vendors and customers
- On-site and phone troubleshooting, system startup support
- Occasional support on production-ready drawings (E-Plan/DraftSight)
- Can work independently with minimal oversight
- Comfortable traveling for fieldwork - this is a real part of the job, not an occasional exception
- Adapts well when priorities shift
- Sweats the details on documentation and wiring accuracy
Extended periods at a computer alternating with on-site work that may involve standing, squatting, lifting, and stretching
$65k - $85k
...creating electrical drawings and associated documents in support of the Electrical Engineering Department. Works with various departments to determine customer requirements for electrical and control components. Location: This is an onsite position at our manufacturing...SuggestedRelocation package
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